• Title/Summary/Keyword: Exit hole

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Numerical Study on Flow Characteristics of Synthetic Jet with Rectangular and Circular Slot Exit (사각형 및 원형 출구 Synthetic Jet의 유동 특성에 대한 수치적 연구)

  • Kim, Min-Hee;Kim, Woo-Re;Kim, Chong-Am;Jung, Kyung-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.7
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    • pp.585-595
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    • 2011
  • The flow characteristics of synthetic jet depending on rectangular and circular jet exit configuration are investigated using numerical computation with cross flow. In rectangular slot, synthetic jet generates the strong vortex but supplies fewer momentum and effectiveness of flow control is reduced along flow direction. In circular slot, regular vortex is formed from slot center to end. It affects the wider region than rectangular slot. The distribution of wall shear stress is considered in order to indicate the effectiveness of flow control device for flow separation delay. Consequently, circular slot is a more suitable candidate for delaying flow separation. In order to derive the optimal shape of a circular slot exit, hole gap and diameter that affect the flow structure and flow control were analyzed. As a result, consider the hole diameter and gap of circular slot exit design, effectiveness of the flow control can be increased.

A Study on Preventing Cracks at the Small Hole Exit in Ultrasonic Machining Using a Wax Coating (초음파 미세구멍 관통가공에서 왁스 코팅을 이용한 출구크랙 방지에 관한 연구)

  • Li, Hang;Ko, Tae Jo;Baek, Dae Kyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.105-111
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    • 2015
  • Ultrasonic machining (USM) does not involve heating or any electrochemical effects, and subsequently causes low surface damage, has small residual stress, and does not rely on the conductivity of the workpiece. These characteristics are suitable for the machining of brittle materials, such as glass or ceramics. However, USM for brittle materials generates cracks on the workpiece while machining, especially at the hole exit with a small diameter. In this study, wax coating was used to deposit wax on the back side of the workpiece to decrease the occurrence of cracks at the exit holes in USM, and it was finally removed with a cleaning process. The experimental results show that this technique is beneficial for restricting the occurrence of cracks in glass or ceramics.

Computational Study on The Effect of Injection Nozzle Hole Exit Angle Variation on Injection Characteristics (분사노즐 출구 각도 변화가 분사특성에 미치는 영향에 관한 계산적 고찰)

  • Kim, Ju Youn;Park, Kweon Ha;Lee, Seung Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.997-1002
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    • 2012
  • Emission regulations have been strengthened step by step for marine engines. A noble measure is required both inside and outside of the combustion chamber. The combustion characteristics in cylinder have a very close relationship with the exhaust emission characteristics. Injection valve and nozzle hole geometry is an important factor for combustion. The study to improve the spray characteristics has concentrated on nozzle inlet geometry and nozzle hole diameter, but the exit geometry has not considered. In this study the nozzle exit angle variation was tested. The results show that the angle between $30^{\circ}$ and $60^{\circ}$ is more effective than the other cases.

A Study on Extru-Bending Process Extrusion Bending Machine (열간금속 압출굽힘기를 이용한 금속곡관의 압출굽힘가공에 관한 연구)

  • 박대윤;진인태
    • Transactions of Materials Processing
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    • v.11 no.3
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    • pp.262-268
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    • 2002
  • The bending process for the rectangular and circular curled tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet Inside the porthole die chamber. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die edit section by the different velocity of billets through the multi-hole container The other is the difference by the different hole diameter The results of the experiment show that the rectangular curved tube can be formed by the extrusion process, that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole, that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the extra-bending processing by the extrusion bending machine.

Effect of Nozzle Configuration and Impinging Surface on the Impinging Tone Generation by Circular Jets (충돌면과 노즐의 형상이 원형충돌제트에 의한 충돌순음 발생에 미치는 영향)

  • Im, Jung-Bin;Kwon, Young-Pil
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.6
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    • pp.693-700
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    • 2003
  • The effect of the configuration of the nozzle and the impinging surface on the characteristics of the hole-tones has been experimentally investigated. It is found that the plate-tone is a special case of hole-tones, where the hole diameter is zero. The jet velocity range for hole-tones is divided into the low velocity region associated with laminar jet and the high velocity region with turbulent jet. The frequency of the tone is that for the shear layer instability at the nozzle exit or that attainable by a cascade of vortex pairing process with increase of the impinging distance. When the distance is longer than one diameter the frequency decreases to the terminal value near the preferred frequency of the column mode instability, in the range 0.23< $St_d$<0.53, where $St_d$ is the Strouhal number defined by $fd/U_J$, f the frequency, d the nozzle diameter, and $U_J$ the exit velocity. While the convection speed of the downstream vortex, in the present study, is almost constant at low-speed laminar jet, it increases with distance at high-speed turbulent jet. As the frequency increases, the convection speed decreases in the low frequency range corresponding to the preferred mode, in agreement with the existing experimental data for a free jet.

Hot Metal Extru-Bending Process for the Aluminum Curved Tube Product (알루미늄 중공 곡관제품의 열간 압출굽힘가공)

  • 박대윤;진인태
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.359-362
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    • 2003
  • The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet inside the porthole die chamber. The bending phenomenon can be controlled by the different hole diameter. The experiments using aluminium material for the curved tube product had been done. The results of the experiment show that the curved tube product can be formed by the extru-bending process without the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling. It is known that the welding and extruding of each billet has done simultaneously although the curved tube is extruded with four billets.

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A study on the micro-hole machining for micro-extruding die (극세선용 압출다이의 미세구멍 가공기술 연구)

  • 민승기;제태진;이응숙;이동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.202-205
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    • 2002
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\Phi$ 50${\mu}{\textrm}{m}$ micro-drill which is coated with diamond is used for drilling of super micro-hole sues. For the machining of taper parts of entrance and exit, drill having $\Phi$ 9mm inclination angle 20$^{\circ}$ is used. This is useful for anti tool-breakage in drilling process. After micro-drilling, the polishing process by abrasive is carried out for increasing surface roughness.

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Evaluation of delamination in the drilling of CFRP composites

  • Feroz, Shaik;Ramakrishna, Malkapuram;K. Chandra, Shekar;P. Dhaval, Varma
    • Advances in materials Research
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    • v.11 no.4
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    • pp.375-390
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    • 2022
  • Carbon Fiber Reinforced Polymer (CFRP) composite provides outstanding mechanical capabilities and is therefore popular in the automotive and aerospace industries. Drilling is a common final production technique for composite laminates however, drilling high-strength composite laminates is extremely complex and challenging. The delamination of composites during the drilling at the entry and exit of the hole has a severe impact on the results of the holes surface and the material properties. The major goal of this research is to investigate contemporary industry solutions for drilling CFRP composites: enhanced edge geometries of cutting tools. This study examined the occurrence of delamination at the entry and exit of the hole during the drilling. For each of the 80°, 90°, and 118°point angle uncoated Brad point, Dagger, and Twist solid carbide drills, Taguchi design of experiments were undertaken. Cutting parameters included three variable cutting speeds (100-125-150 m/min) and feed rates (0.1-0.2-0.3 mm/rev). Brad point drills induced less delamination than dagger and twist drills, according to the research, and the best cutting parameters were found to be a combination of maximum cutting speed, minimum feed rate, and low drill point angle (V:150 m/min, f: 0.1 mm/rev, θ: 80°). The feed rate was determined to be the most efficient factor in preventing hole entry and exit delamination using analysis of variance (ANOVA). Regression analysis was used to create first-degree mathematical models for each cutting tool's entrance and exit delamination components. The results of optimization, mathematical modelling, and experimental tests are thought to be reasonably coherent based on the information obtained.

Three-dimensional flow within a film-cooling hole normally oriented to the main flow (수직분사 막냉각구멍 내부에서의 3차원 유동특성)

  • Lee, Sang-U;Ju, Seong-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.9
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    • pp.1185-1197
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    • 1997
  • Three-dimensional flow within a film-cooling hole, which is normally oriented to the main flow, has been measured by using a straight five-hole probe for the blowing ratios of 1.0 and 2.0. The length-to-diameter ratio of the injection hole is fixed to be 1.0 throughout the whole experiments. The result shows that the secondary flow within the hole is strongly affected by the main flow and flow separation at the hole inlet. The higher blowing ratio provides less influence of the main flow on the injectant flow. The three-dimensional flow at the hole exit is considerably altered due to the strong interaction between the injectant and main flow. The aerodynamic loss produced inside the injection hole is mainly attributed to the inlet flow separation.