• 제목/요약/키워드: Error Inspection

검색결과 472건 처리시간 0.025초

CoG 시각 검사 시스템 개발 (Development of Visual Inspection System for a CoG)

  • 정종면;김치연
    • 한국정보통신학회논문지
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    • 제10권4호
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    • pp.667-673
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    • 2006
  • 본 논문에서는 통계적 특징을 이용하여 CoG의 양 불량을 판단하기 위한 시각 검사 시스템을 제안한다. 제안된 시스템은 허프 변환을 이용하여 입력 영상의 회전 오차를 보상한 후 투영 기법을 이용하여 검사 영역을 추출한다. 그런 다음 검사 영역으로부터 패드 영역을 추출하고, 추출된 패드 영역에 대한 통계적 특징을 분석하여 최종적인 검사 결과를 도출하였다.

영상모델링을 이용한 표면결함검출에 관한 연구 (A Study on the Detection of Surface Defect Using Image Modeling)

  • 목종수;사승윤;김광래;유봉환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.444-449
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    • 1996
  • The semiconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip affect on the functions of the semiconductors. The defects of the chip surface are cracks or voids. As general inspection method requires many inspection procedure, the inspection system which searches immediately and precisely the defects of the semiconductor chip surface is required. We suggest the detection algorithm for inspecting the surface defects of the semiconductor surface. The proposed algorithm first regards the semiconductor surface as random texture and point spread function, and secondly presents the character of texture by linear estimation theorem. This paper assumes that the gray level of each pixel of an image is estimated from a weighted sum of gray levels of its neighbor pixels by linear estimation theorem. The weight coefficients are determined so that the mean square error is minimized. The obtained estimation window(two-dimensional estimation window) characterizes the surface texture of semiconductor and is used to discriminate the defects of semiconductor surface.

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Smart Card Reader기 Connector 조립 및 Vision 검사용 자동화기기 개발에 관한 연구

  • 노병옥;성하경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.543-548
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    • 1994
  • This is the paper on the development of assemnly automation and visual inspection system for smart card reader connector. The automation consists of 3 main process injection, assembly and inspection. During the injection, the main pin of a reel. transferred under uniform tension, is cut with an injection interval and positioned precisely to an injection mold by roll feeder after injection. The main base is stacked to a magazine for main pin's exact positionning to a mold . For last effective production, The turn table and pick & place are driver with gears and came by a single monter. We developed the small parts handling technigue for stable supply of micro ist pin and 2nd pin and could determine the orientation and position of those pins. For reliable inspection, We used the vision system which examins the guality of arranged pins with a CCD camera. The connector models which can be manufactured with this system are 8 pin and 10 pin type. The user can select the connector model for production and adjust the torerable error range during the inspection of arranged pins.

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직물의 색상검사에서 스캐너의 편차 보정 (Calibration of Scanner at Color Inspection of printed Texture)

  • 정병묵;조지승;박무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.383-386
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    • 2002
  • It is very important to inspect color of printed texture in the textile process. To distinguish the color of the printed texture, RGB color values obtained from a scanner must be transformed to the standard colorimetric system used in the textile industry. It is XYZ color system that is defined by CIE(Commission Internationale do 1Eclairage). The mapping from RGB to XYZ color values is not simple and the scanner has even a positional deviation of RGB colors. In this paper an automatic color inspection method using a general scanning machine is presented. We used a U(neural network) model to map RGB to XYZ and compensate the positional error. In the real experiments, this inspection system shows to get very exact XYZ values from the traditional scanner regardless of the measuring position.

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A Swing-Arm On-Machine Inspection Method for Profile Measurement of Large Optical Surface in Lapping Process

  • Sung In Kyoung;Oh Chang Jin;Lee Eung Suk;Kim Ock Hyun
    • Journal of Mechanical Science and Technology
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    • 제19권8호
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    • pp.1576-1581
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    • 2005
  • Generally, the optical components are fabricated by grinding, lapping, and polishing. And, those processes take long time to obtain such a high surface quality. Therefore, in the case of large optical component, the on-machine inspection (OMI) is essential. Because, the work piece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm method for measuring surface profile of large optical concave mirror. The measuring accuracy and uncertainty for suggested method are studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $3\~5\;{\mu}m$. Those inspection data are provided for correcting the residual figuring error in lapping or polishing processes.

원단 불량 검사기의 자동 마킹 시스템 개발 (Development of an Automatic Marking System for Fabric Inspection Machine)

  • 김재연;이재용
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.22-29
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    • 2022
  • In this study, an automatic marking system for fabric inspection machines was developed. The main objectives of the study were to promote intelligence and automation for the inspection process, as well as to increase textile industrial productivity. Generally, when a worker manually inspects and marks a fabric, human error and reduced efficiency are unavoidable. To overcome these problems, we developed an automatic marking system that uses robots. This system incorporates a vision camera to automatically recognize defects, and an optical fiber sensor to detect the side of the fabric. To verify the performance, the control system sends a command directly to the robot to mark the fabric. Finally, the actual production confirmed that the proposed system could perform the desired motion.

Automated quality characterization of 3D printed bone scaffolds

  • Tseng, Tzu-Liang Bill;Chilukuri, Aditya;Park, Sang C.;Kwon, Yongjin James
    • Journal of Computational Design and Engineering
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    • 제1권3호
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    • pp.194-201
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    • 2014
  • Optimization of design is an important step in obtaining tissue engineering scaffolds with appropriate shapes and inner micro-structures. Different shapes and sizes of scaffolds are modeled using UGS NX 6.0 software with variable pore sizes. The quality issue we are concerned is the scaffold porosity, which is mainly caused by the fabrication inaccuracies. Bone scaffolds are usually characterized using a scanning electron microscope, but this study presents a new automated inspection and classification technique. Due to many numbers and size variations for the pores, the manual inspection of the fabricated scaffolds tends to be error-prone and costly. Manual inspection also raises the chance of contamination. Thus, non-contact, precise inspection is preferred. In this study, the critical dimensions are automatically measured by the vision camera. The measured data are analyzed to classify the quality characteristics. The automated inspection and classification techniques developed in this study are expected to improve the quality of the fabricated scaffolds and reduce the overall cost of manufacturing.

동판의 결함 검출 위한 3차원 분석 시스템 개발 (3D Analysis System for Copper Palate Defect Detection)

  • 오춘석
    • 한국인터넷방송통신학회논문지
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    • 제13권1호
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    • pp.55-62
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    • 2013
  • 동판 생산량의 증가와 수요의 활성화로 더욱 동판에 대한 자동 검사 시스템이 필요하게 되었다. 본 연구에서는 동판의 3차원 표면형상 및 결함 검출을 하기 위한 3차원 영상 분석 시스템 및 GUI를 개발했다. 2차원 영상을 통해 분석을 할 수 있으나 오류가 많이 발생하기 쉽고, 작업자가 분석하기에는 무리가 따르기 때문에 3차원 영상으로 분석하여 살펴보고 자동으로 판정을 내리므로 작업자가 사용하기 쉽다. 동판 제작 공정에서 발생되는 검사 방법에서 사람에 의한 육안 검사가 주로 행해지고 있는데, 여기서 자동 검사를 통해 정확한 검사율과 비용 발생을 감소를 할 수 있다. 동판에 대한 결함을 정의하고, 동판 결함 검사 측정을 위한 시스템을 개발한다. 그리고 분석 알고리즘과 3차원 영상 분석 프로그램을 개발하여 동판에 결함을 자동 검출한다.

소비자 보호를 위한 선별형 샘플링 검사와 신뢰성 샘플링 검사의 최적설계에 관한 연구 (A Study on the Rectifying Inspection Plan & Life Test Sampling Plan Considering Cost)

  • 강보철;조재립
    • 품질경영학회지
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    • 제30권1호
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    • pp.74-96
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    • 2002
  • The objectives of this study is to suggest the rectifying sampling inspection plan considering quality cost. Limiting quality level(LQL) plans(also called LTPD plans) and outgoing quality(OQ) plans are considered. The Hald's linear cost model is discussed with and without a beta prior for the distribution of the fraction of nonconforming items in a lot. It is assumed that the sampling inspection is error free. We consider the design of reliability acceptance sampling plan (RASP) for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and K C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level(1-$\beta$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using simple linear cost model considering product cost, capability of environment chamber, environmental test cost, and etc. Especially, we consider a reliability of lots that contain some nonconforming items. In this case we assumed that a nonconforming item fail after environmental life test. Finally, we develope the algorithm of the optimal sampling inspection plan based on minimum costs for rectifying inspection and RASP. And computer application programs are developed So, it is shown how the desired sampling plan can be easily found.

스마트폰 곡면 강화유리의 불량품 검사장치 설계 (Design for a Defective Product Inspection Device for the Curved Glass used in Smart-phones)

  • 김한솔;이경준;정동연;이연형;박재현;김갑순
    • 제어로봇시스템학회논문지
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    • 제21권8호
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    • pp.794-800
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    • 2015
  • This paper describes the design for a defective product inspection device for the curved glass used in smart-phone. Cameras are used as inspection devices to find cracks in LCDs (Liquid Crystal Displays), PDPs (Plasma Display Panels), etc. The devices used to inspect the curved glass used in smart-phone consist of a camera, two back-light apparatus, an inspection apparatus main body, and an image processing program. Camera image calibration was performed to smooth an image taken with the camera, and as a result, the average error was less than 0.12 pixels. And the image of a smart-phone's curved glass taken with the camera was processed using the produced program. As a result, the program could correctly extract the cracks on the curved glass. Thus, it is thought that the designed inspection device can successful detect cracks in curved tempered glass.