• 제목/요약/키워드: Error Inspection

검색결과 472건 처리시간 0.031초

연속 생산 라인에서의 고속 라인 스캔 검사 시스템 구축 (A Implementation of a Line Scan System for Continuous Manufacturing Process)

  • 임청;이종민;김용득
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2002년도 하계종합학술대회 논문집(5)
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    • pp.211-214
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    • 2002
  • Under a continuous manufacturing process, two dimension inspection system causes problems as blurring effect and low resolution and requires position calibration between frames. One dimension inspection system is, therefore, being researched as a substitution. In this paper, we implement mechanism of switching memory and processing data for reasonable one dimension inspection system. Redundant weft image and noise was suggested to be reduced by new method using modified morphological process and masked erosion process. From resulting image, line data and possible error information were obtained and constructed as a structure. Finally, error detecting algorithm was performed with this data structure. Processing time of error detecting was 0.625ms per line in applied system and experiment showed 94.7% of error detecting ability. This method is 20% faster in speed and 2.7% higher in error detecting ability comparing with the present method.

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수중탐상로봇시스템의 오차분석 및 보정 (Calibration of an underwater robotic inspection system)

  • 장종훈;김재열;김재희
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.378-378
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    • 2000
  • The permissible positioning error of the transducer used in reactor inspection must be within 10 mm. To implement the required precision it is necessary to manufacture all components affecting the positioning mechanism correctly and precisely. In addition, it is also necessary to handle error factors accurately. This paper describes the activities of the findings and corrections of the errors which were occurred in experiments. Those activities are; i) Categorization of error factors, ii) Cause analysis of errors, iii) Correction of errors founded in experiments by the analysis of laser induction type and by the validation of real measurement of horizontal, vertical baselines.

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Vision 검사의 정확도 향상을 위한 영역 분할 히스토그램 지정 기법 (Area Separation Histogram Specification Method for Accuracy Improvement of Vision Inspection)

  • 박세혁;허경무
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년 학술대회 논문집 정보 및 제어부문
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    • pp.431-433
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    • 2006
  • The goal of this paper is improvement of vision inspection accuracy by using histogram specification operation. The histogram is composed of horizontal axis of image intensity value and vertical axis of pixel number in image. In appearance vision inspection, the histogram of reference image and input image are different because of minutely lighting distinction. The minutely lighting distinction is main reason of vision inspection error in many cases. Therefore we made an effort for elevation of vision inspection accuracy by making the identical histogram of reference image and input image. As a result of this area separation histogram specification algorithm, we could increase the exactness of vision inspection and prevent system error from physical and spirit condition of human. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

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소형.대용량 Metalized Film Capacitor의 용접 오차 검출 개발 (A Welding Inspection of Small-sized Metalized Film Capacitor with Large Capacity)

  • 정원영;오춘석;유영기;임종설;이서영
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
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    • pp.135-137
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    • 2004
  • In this study we'll deal with the small-sized metalized film capacitors with large capacity which head have $5mm{\times}5mm{\times}2.5mm$ dimension. The lead wire is used to weld at both sides of capacitors. At that time the position gap between the welding machine and lead wire supplier would cause the welding error. Also, during the tapping processing of metalized film capacitors, the interval error among the capacitors, the length error of lead frame attached at the capacitors, and the straightness distortion of the lead frame could happen. As mentioned, four kinds of error parameters will be measured and analyzed by using the automatic visual inspection system that is implemented with CCD camera, optical parts, background lighting, and image processing algorithms. Finally we are able to achieve success rate above 99% to detect the welding faults of capacitors in the field test.

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Portfolio 분석을 활용한 자동차 검사의 부적합항목에 대한 위험도분석 (A Risk Analysis on the Error Code of Vehicle Inspection Utilizing Portfolio Analysis)

  • 최경임;김태호;이수일
    • 한국안전학회지
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    • 제27권4호
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    • pp.121-127
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    • 2012
  • Vehicle Inspection System is to examine the condition of vehicle regularly at the national level to protect lives and properties of the people from traffic accidents due to vehicle's fault. However, the vehicle inspection method, criteria, period and effectiveness have become a controversial issue, because of examining safety management of vehicle by drivers regardless of regular vehicle inspection. Therefore, the aim of this study is to investigate vehicle inspection timeliness and risk level of inspection items through basic statistical survey and portfolio analysis. The results of the research through practical analysis are: (1) The inspection failure rates between 3 and 6 model year tend to increase. (2) The failure of inspection items for safety highly impacts on traffic accident rate in terms of accident risks. (3) According to the result of portfolio analysis, faulty items located 1st quadrant are riding device, driveline system, controlling device, steering actuator, and fuel system.

인간실수를 고려한 월성 원자력발전소 안전계통의 최적점검주기에 관한 연구 (Optimal Inspection Periods of Safety System of Wolsung Nuclear Power Plant Unit 1 with Human Error Consideration)

  • Mok, Jin-Il;Seong, Poong-Hyun
    • Nuclear Engineering and Technology
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    • 제26권1호
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    • pp.9-18
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    • 1994
  • 월성 원자력발전소의 안전계통은 비상사태시에만 작동하는 3분의 2논리로 구성되어 있다. 그들의 작동성을 보증하기 위해 이 안전계통은 주기적으로 점검되어진다. 본연구에서 사람의 실수가 고려되어진 3분의 2논리 구성 시스템에서의 불이용도가 계산되어졌다. 그리고 우리는 시험기간중에 사람의 실수또는 기계의 고장으로 인해 발전정지를 일으킬 확률을 구했다. 우리는 이 불이용도와 발전정지를 일으킬 확률을 둘다 고려하여 적정한 최적점검주기를 계산하였다. 이렇게 얻어진 점검주기와 현재 사용되는 점검주기를 비교하면 사람의 실수를 최소(8.24 $\times$ $10^{-6}$ )로 보았을때 최적점검주기는 현재 사용되는 점검주기 보다 조금 짧았고 사람의 실수를 최대 (4.44 $\times$ $10^{-4}$ )로 보았을 때 최적점검주기는 현재 사용하는 점검 주기보다 다소 긴 것으로 계산되어졌다.

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고속 필름 인쇄 장치용 미세 라인 오류 검출 시스템의 개발 (Development of Narrow Line-Error Inspection System for High-Speed Film Printing Machines)

  • 박영규;이재혁
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
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    • pp.22-24
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    • 2004
  • This paper proposes a printing quality inspection system of film-type envelopment. Since the printing system is running at very high-speed (140m/min.) and the line error has very narrow width, we have to choose one-dimensional high-speed and high-resolution line scan camera. The vibration of the printing machine and the illumination environment make the inspection problem more harder. To obtain reliable inspection results, many software image processing techniques are applied and many parameters are tuned. The performance of the proposed system is proved by many simulations and long time real-plant experiments.

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신경회로망을 이용한 원공 결함 패턴 인식에 관한 연구 (A Study on the Pattern Recognition of Hole Defect using Neural Networks)

  • 이동우;홍순혁;조석수;주원식
    • 한국정밀공학회지
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    • 제20권2호
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    • pp.146-153
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    • 2003
  • Ultrasonic inspection of defects has been focused on the existence of defect in structural material and need has much time and expenses in inspecting all the coordinates (x, y) on material surface. Neural networks can have an application to coordinates (x, y) of defects by multi-point inspection method. Ultrasonic inspection modeling is optimized by neural networks Neural networks has trained training example of absolute and relative coordinate of defects, and defect pattern. This method can predict coordinates (x, y) of defects within engineering estimated mean error $\psi$.

Compensation of Installation Errors in a Laser Vision System and Dimensional Inspection of Automobile Chassis

  • Barkovski Igor Dunin;Samuel G.L.;Yang Seung-Han
    • Journal of Mechanical Science and Technology
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    • 제20권4호
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    • pp.437-446
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    • 2006
  • Laser vision inspection systems are becoming popular for automated inspection of manufactured components. The performance of such systems can be enhanced by improving accuracy of the hardware and robustness of the software used in the system. This paper presents a new approach for enhancing the capability of a laser vision system by applying hardware compensation and using efficient analysis software. A 3D geometrical model is developed to study and compensate for possible distortions in installation of gantry robot on which the vision system is mounted. Appropriate compensation is applied to the inspection data obtained from the laser vision system based on the parameters in 3D model. The present laser vision system is used for dimensional inspection of car chassis sub frame and lower arm assembly module. An algorithm based on simplex search techniques is used for analyzing the compensated inspection data. The details of 3D model, parameters used for compensation and the measurement data obtained from the system are presented in this paper. The details of search algorithm used for analyzing the measurement data and the results obtained are also presented in the paper. It is observed from the results that, by applying compensation and using appropriate algorithms for analyzing, the error in evaluation of the inspection data can be significantly minimized, thus reducing the risk of rejecting good parts.