• 제목/요약/키워드: Erosion/Corrosion

검색결과 212건 처리시간 0.026초

Effect of Solution Temperature on the Cavitation Corrosion Properties of Carbon Steel and its Electrochemical Effect

  • Jeon, J.M.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.325-334
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    • 2021
  • In the open system (vessel and pipe), the maximum corrosion rate of carbon steel at ca. 80 ℃ was obtained due to the decrease of dissolved oxygen by increasing the solution temperature. Effect of temperature on the cavitation damage can be explained through several mechanisms. Moreover, when cavitation occurs on the surface of metal and alloys, whether cavitation is erosion or corrosion is still controversial. This work focused on the effect of solution temperature on the corrosion of carbon steel under cavitation in an open system, Tests were performed using an electrochemical cavitation corrosion tester in 3.5% NaCl solution and the effect of solution temperature of carbon steel was discussed. Cavitation corrosion rate can be increased by cavitation, but when the temperature increases, a dissolved oxygen content reduces at a very high speed and thus the maximum cavitation corrosion temperature changed from 80 ℃ to 45 ℃. Below the maximum cavitation temperature, the electrochemical effect was more dominant than the mechanical effect by increasing temperature, but over the maximum cavitation temperature, the mechanical effect was more dominant than the electrochemical effect by increasing temperature.

배관 재질 손상에 미치는 액적충돌침식의 영향에 대한 연구 (A Study for the Effect of Liquid Droplet Impingement Erosion on the Loss of Pipe Flow Materials)

  • 김경훈;조연수;김형준
    • 한국분무공학회지
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    • 제18권1호
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    • pp.9-15
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    • 2013
  • Wall thinning of pipeline in power plants occurs mainly by flow acceleration corrosion (FAC), cavitation erosion (C/E), liquid droplet impingement erosion (LDIE). Wall thinning by FAC and C/E has been well investigated; however, LDIE in plant industries has rarely been studied due to the experimental difficulty of setting up a long injection of highly-pressurized air. In this study, we designed a long-term experimental system for LDIE and investigate the behavior of LDIE for three kinds of materials (A106B, SS400, A6061). The main control parameter was the air-water ratio (${\alpha}$), which was defined as the volumetric ratio of water to air (0.79, 1.00, 1.72). In order to clearly understand LDIE, the spraying velocity (${\nu}$) of liquid droplets was controled larger then 160 m/s and the experiments were performed for 15 days. Therefore, this research focuses relation between erosion rate and air-water ratio on the various pipe-flow materials. NPP(nuclear power plant)'s LDIE prediction theory and management technique were drawn from the obtained data.

Synthesis of Ceramic Protective Coatings for Chemical Plant Parts Operated in Hi-temperature and Corrosive/Erosive Environment

  • Son, M.C.;Park, J.R.;Hong, K.T.;Seok, H.K.
    • Corrosion Science and Technology
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    • 제4권1호
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    • pp.33-38
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    • 2005
  • Some feasibility studies are conducted to produce an advanced ceramic coating, which reveals superior chemical and mechanical strength, on metal base structure used in chemical plant. This advanced coating on metallic frame can replace ceramic delivery pipe and reaction chamber used in chemical plant, which are operated in hi-temperature and corrosive/erosive environment. An dual spraying is adopted to reduce the residual stress in order to increase the coating thickness and the residual stress is estimated by in-situ manner. Then new methodology is tried to form special coating of yttrium aluminum garnet(YAG), which reveals hi-strength and low-creep rates at hi-temperature, superior anti-corrosion property, hi-stability against Alkali-Vapor corrosion, and so on, on iron base structure. To verify the formation of YAG during thermal spraying, XRD(X ray diffraction) technique was used.

ToSPACE 프로그램을 이용한 FAC 해석결과와 실험결과 비교 (Comparison Between FAC Analysis Result Using ToSPACE Program and Experimental Result)

  • 황경모;윤훈;서혁기;정의제;김경모;김동진
    • Corrosion Science and Technology
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    • 제19권3호
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    • pp.131-137
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    • 2020
  • A number of piping components in the secondary system of nuclear power plants (NPPs) are exposed to aging mechanisms, such as flow-accelerated corrosion (FAC), cavitation, flashing, solid particle erosion, and liquid droplet impingement erosion. Those mechanisms may lead to thinning, leaking, or rupture of the components. Due to the pipe ruptures caused by wall thinning in Surry unit 2 in the USA in 1986 and Mihama unit 3 in Japan in 1994, pipe wall thinning management has emerged as one of the most important issues in the nuclear industry. To manage pipe wall thinning, a foreign program has been utilized for NPPs in Korea since 1996. As our experience and knowledge of pipe wall thinning management have accumulated, our program needs to reflect our experience, requests from users, and the result of recent experiments using Flow Accelerated Corrosion Testing System (FACTS). FACTS is the empirical experimental facility developed by Korea Atomic Energy Research Institute (KAERI) for tests. Accordingly, KEPCO-E&C developed a 3D-based pipe wall thinning management program called ToSPACE in 2016. This paper describes a comparison between the FAC analysis results using ToSPACE and the experimental results using FACTS to verify their applicability to pipe wall thinning management in NPPs.

구강 환경에서 사용된 자성 Dyna 어태치먼트의 부식현상 (CORROSION PHENOMENA OF MAGNETIC ATTACHMENT USED IN ORAL ENVIRONMENT)

  • 곽종하;정재헌;최한철
    • 대한치과보철학회지
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    • 제40권5호
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    • pp.470-483
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    • 2002
  • The purpose of this study was to investigate further the mechanics of failure of magnets used for denture retention. Dyna magnets were retrived from denture that had failed after 34 months of clinical use. The magnets were observed and sectioned in order to analyse with high resolution scanning electron microscope. From this study, corrosion behaviors of used magnetic attachment were analysed. The results were as follows ; 1. In Nd-Fe-B based magnetic materials, the erosion-corrosion was started at ununiformed part of stainless steel cover. 2. Corrosion was initiated at weared stainless steel surface and then magnetic materials were spalled by corrosive solution. 3. Spatting was occurred in Nd-Fe-B magnet materials due to corrosion products and then corrosion rate was increased drastically. 4. Corrosion started from ununiformed stainless steel surface as well as welded zone. In conclusion, the failure of magnets may occur by either breakdown of the welding or breakdown of the encapsulating material. So, it is considered that the corrosion problem of dental magnetic materials could be solved to some extent with surface treatment of dental magnetic materials.

현가장치재 SUP-9강의 부식특성에 미치는 압축잔류응력의 영향에 관한 연구 (A Study on the Effect of Compressive Residual Stress for Corrosion Property of SUP-9 Steel Using as Suspension Material)

  • 유형주;안재필;박경동
    • 대한기계학회논문집A
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    • 제29권7호
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    • pp.930-937
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    • 2005
  • One of the useful technology for light-weightening of components required in the automobile and machine industry is to use of high strength materials. To improve material properties, carbonizing treatment, nitrifying treatment, and shot-peening method are representatively applied, However, the shot-peening method is generally used to remove the surface defect of steel and to improve the fatigue strength on surface. Benefits by shot peening are to make increase resistance against fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this paper, investigated the effect of shot peening on the corrosion of SUP-9 steel immersed in $3.5\%$ NaCl solution and corrosion characteristics by the heat treatment during shot peening process. The immersion test was performed on the four kinds of specimens. Corrosion potential, polarization curve, residual stress and etc. were investigated from the experimental results.

Al-Zn-Zr 열용사 코팅의 캐비테이션 거동에 대한 실링의 효과 (Effects of sealing on cavitation behavior of Al-Zn-Zr thermal spray coating and sealing)

  • 김성종;한민수;이승준
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 추계학술대회 초록집
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    • pp.245-246
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    • 2009
  • The large and high-speed vessels have been greatly advanced, but ship materials have been caused the problem such as corrosion, cavitation and erosion. Cavitation can produce material damage such as pumps, turbines, valves and ship propellers etc. To solve these problems, the cavitation and electrochemical characteristics for thermal spray coating and the sealing are executed to obtain the excellent corrosion protection characteristics in sea water environment.

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고분자전해질형 연료전지 가스확산층의 탄소 부식에 관한 실험적 분석 (Experimental Study on Carbon Corrosion of Gas Diffusion Layer in PEM Fuel Cell)

  • 하태훈;조준현;박재만;민경덕;이은숙;정지영
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.76.1-76.1
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    • 2010
  • Recently, many efforts to solve the durability problem of PEM fuel cell are carried on constantly. However, despite this attention, durability researches of gas diffusion layer (GDL) are not much reported yet. Generally, GDL of PEM fuel cell experiences three external attacks, which are dissolution of water, erosion of gas flow, corrosion of electric potential. In this study, among these degradation factors, carbon corrosion of electric potential was focused and investigated with accelerated carbon corrosion test. Through the test, it is confirmed that carbon corrosion occurred at GDL, and corroded GDL decreased a performance of operating fuel cell. The property changes of GDL were measured with various methods such as air permeability meter, pore distribution analyzer, thermo gravimetric analyzer, and tensile stress test to discover the effects of carbon corrosion. Carbon corrosion caused not only loss of weight and thickness, but also degradation of mechanical strength of GDL. In addition, to analysis the reason of GDL property changes, a surface and a cross section of GDL were observed with scanning electron microscope. After 100 hours test, the GDL showed serious damage in center of layer.

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쇼트피닝 가공을 통한 스프링강의 부식거동에 관한 연구 (A Study on Corrosive Behavior of Spring Steel by Shot-Peening Process)

  • 안재필;박경동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.325-330
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    • 2004
  • Recently, the request for the high strength of material is more and more increased in the area of industrial environment and machinery. To accomplish the high strength of materials, carbonizing treatment, nitrifying treatment, shot-peening method are representatively applied, however, shot-peening method is generally used among the surface processes. Shot peening is a cold working process used to impact Compressive residual stressed in the exposed surface layers. Benefits due to shot peening are increase in resistance to fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in 3.5% NaCl. The immersion test as performed on the two kinds of specimens. Corrsion potential, polarization curve, residual stress and etc, were investigated from experiment results. From test result the effect of shot peening on the corrosion was evaluated. The important results of the experimental study on the effects of shot peened on the environment corrosion of spring steels are as follows; In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent mental. Surface of specimen, which is treated with the shot peened is placed as more activated state against inner base metal. It can cause t도 anti-corrosion effect on the base metal.

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소형선박용 프로펠러의 부식 녹 제거장치 개발 (Development of Corrosion Rust Removing Unit for Small Ship Propeller)

  • 김귀식;한세웅;현창해
    • 한국해양공학회지
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    • 제19권6호통권67호
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    • pp.72-77
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    • 2005
  • The materials used in a ship screw propeller are commonly made with brass. The seawater corrosion and seawater cavitation of the screw propeller reduces the propulsive performance of the ship. In screw manufacturing, the corrosion rust of the screw propeller is removed through a hand grinding method. The grinding process produces dust of the heavy metals from the brass. The dust creates a poor working environment that is harmful to the health of the workers. An automatic corrosionrust removing apparatus, using a blasting method, was developed for the improvement of screw polishing conditions and its working environment. The performance of this apparatus was investigated by surface roughness, weight loss rate, hardness, electrochemical corrosion resistance, and cavitation erosion, after removing of the corrosion rust under various blasting conditions. Two medias of alumina and emery were used in this experiment. The surface roughness and hardness of the screw were improved by this apparatus. The electrochemical corrosion potential (Ecorr) and current density (Icorr) were measured by the dynamic polarization method, using a potentiostat,under the conditions of surface polishing with grinding, blasting, wire brushing, and fine sand papering. The test results prove that the new corrosion rust-removing apparatus improves the surface performance of a screw propeller.