• 한국정밀공학회지
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• 제16권6호
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• pp.190-196
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• 1999

In this study, a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool has been established. The edge of a single point tool including circular nose is modified to the equivalent straight edge, then 3-D cutting with a single point tool is reduced to equivalent oblique cutting. Transforming the conventional coordinate systems and using the measured three component of cutting forces, force components on the rake face and the shear plane of the equivalent oblique cutting system can be obtained. And it can be possible to assess the chip-tool friction and shear characteristics in 3-D cutting with a single point tool.

• 터널과지하공간
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• 제22권6호
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• pp.462-470
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• 2012

일반화된 Hoek-Brown 암반파괴조건식을 Mohr-Coulomb 파괴조건에 기초한 암반구조물 해석법에 적용시키기 위해서는 등가 마찰각과 등가 점착력을 계산하는 과정이 필요하다. Balmer(1952)이론에 기초한 기존의 접선 순간마찰각과 순간점착력 계산식은 최소주응력 ${\sigma}_3$의 함수로 표시되므로 등가 강도정수의 정수압 의존성 및 응력경로 의존성을 이해하는 데 적합지 않다. 이 연구에서는 응력불변량을 이용하여 일반화된 Hoek-Brown식의 접선 순간마찰각과 순간점착력 계산하는 방법을 제시하여 기존의 방법이 갖는 단점을 극복하였다. 제시된 방법을 이용한 예제 해석을 통해 접선 순간마찰각과 순간점착력의 정수압 의존특성 및 파괴곡면의 팔면체 단면에서 Lode각의 의존성을 고찰하였다. 접선 순간마찰각은 삼축신장 응력조건에서 가장 크며, 접선 순간점착력은 삼축압축 응력조건에서 가장 큰 것으로 나타났다. 접선 순간마찰각과 순간점착력의 정수압 및 Lode각 의존성은 GSI 값이 큰 양호한 암반에서 상대적으로 큰 것으로 나타났다.

• 터널과지하공간
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• 제25권3호
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• pp.284-292
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• 2015

일반화된 Hoek-Brown 파괴함수는 GSI 지수를 이용하여 현장 암반의 강도정수를 결정하는 경험적 비선형 파괴조건식으로서 오늘날 다양한 암반공학적 설계에 널리 활용되고 있다. 그러나 여전히 많은 암반공학 전문가들이 암반의 강도를 마찰각과 점착력으로 표현하는 것에 익숙하다. 또한 거의 대부분의 암반안정성해석 수치해석 프로그램이 간편한 선형 Mohr-Coulomb 파괴조건식을 채택하고 있다. 이에 따라 Hoek-Brown 파괴함수를 Mohr-Coulomb 파괴함수 틀에서 이해하는 방법의 제시가 필요하다. 이 연구에서는 한계해석 상계정리를 적용하여 유도된 줄기초의 지지력 공식을 활용하여 Hoek-Brown 파괴조건을 따르는 천부 암반의 등가마찰각과 등가점착력을 계산하는 방법을 제안하였다. 일반화된 Hoek-Brown 파괴함수가 내포하는 접선점착력-접선마찰각 관계식을 이용하여 지지력 상계해를 마찰각의 함수로 표현한 후 최소 지지력 조건의 마찰각을 탐색하여 이를 등가마찰각으로 간주하였다. 제안된 방법을 활용하여 GSI, $m_i$, 교란계수 D가 등가마찰각과 등가점착력에 미치는 영향을 분석하였다.

• International Journal of Precision Engineering and Manufacturing
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• 제1권1호
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• pp.15-21
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• 2000

This study presents a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool. The edge of a single point tool including a circular nose is modified to an equivalent straight edge, thereby reducing the 3-D cutting with a single point tool to the equivalent of oblique cutting. Then, by transforming the conventional coordinate systems and using the measurements of three cutting force components, the force components on the rake face and shear plane of the equivalent oblique cutting system can be obtained. As a result, the chip-tool friction and shear characteristics of 3-D cutting with a single point tool can be assessed.

• International Journal of Precision Engineering and Manufacturing
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• 제4권4호
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• pp.19-24
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• 2003

In end milling process, which is characterized by the use of a rotating tool, the undeformed chip thickness varies periodically with phase change of the tool. Although many efforts have concentrated on the study of end milling process, the analysis of shear and chip-tool friction behaviors has not been reported. Recently, a model has been proposed to simulate the shear and friction characteristics of an up-end milling process in terms of the equivalent oblique cutting. In the current study, the varying undeformed chip thickness and the cutting forces in a down-end milling process are replaced with the equivalent ones of oblique cutting. Then it is possible to simulate the shear and the chip-tool friction characteristics of a down-end milling process. The proposed model has been verified through two sets of cutting tests i.e., down-end milling and the equivalent oblique cutting tests. The experimental results show that the proposed model is suitable to analyze the shear and chip-tool frictional characteristics of down-end milling process. The specific cutting energy decreases with increase in equivalent undeformed chip thickness in a down-end milling process.

• Journal of Welding and Joining
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• 제3권2호
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• pp.1-9
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• 1985

In this study, the influence of carbon equivalents on friction welds of similar steels was investigated. Four types of steels with 15mm diameter tested in the wide range of carbon equivalents from 0.3 to 1.1 Main experimental results are summarized as follows : (1) Under the constant burn-off length, the friction time becomes longer with the increasing carbon equivalent, but the upset length shows no consistent tendencies. (2) Due to the recrystallization in the contact area, the maximum hardness occurs some away from the contact surface. And it increases almost linearly with the increasing carbon equivalent. (3) Even a steel with 1.1 C.E. can be friction welded to make defect-free welds. (4) With the increasing carbon equivalent, the bend angle and charpy impact value decrease very rapidly in the range from 0.3 C. E., but remain nearly unchanged for C. E. higher than 0.6. (5) Heat treatment of the base metals before welding has very little influence on the mechanical properties of welds. On the other hand, normalizing of the welds improves the bend angle and charpy impact value, but its effect becomes almost negligible, when the carbon equivalents are higher than 0.6.

• 한국정밀공학회지
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• 제19권2호
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• pp.79-86
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• 2002

In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting system. According to this analysis, when cutting Inconel 718, 61, 64 and 55% of the total energy is consumed in the shear process with the helix angle 30$^{\circ}$, 40$^{\circ}$ and 50$^{\circ}$ respectively, and the balance is consumed in the friction process. With the helix angle of 40$^{\circ}$ the specific cutting energy consumed is smaller than with the helix angle 30$^{\circ}$ and 50$^{\circ}$.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.887-890
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• 2001

In end milling process the underformed chip thickness and the cutting force components very periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying underformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting mode. According to this analysis, when cutting Inconel 718.61% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

• 한국공작기계학회논문집
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• 제13권2호
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• pp.17-24
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• 2004

In end milling process, undeformed chip thickness and cutting forces vary periodically with phase change of the tool. Recently, a model has been proposed to simulate the shear and friction characteristics of an up-end milling process in terms of the equivalent oblique cutting to this. In the current study, a down-end milling process has been replaced with the equivalent oblique cutting process. And shear and tool-chip friction characteristics variation of SM45C steel has been studied using the end-mills of different helix angles. The specific shear and friction energy consumed with helix angle of $50^{\circ}$ is somewhat larger than those of$30^{\circ}$ and $40^{\circ}$. The specific shear energy consumed is about 76-77% of the specific cutting energy regardless the helix angles.

• 터널과지하공간
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• 제29권3호
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• pp.172-183
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• 2019

Hoek et al.(2002)이 개발한 일반화된 Hoek-Brown(GHB) 파괴기준식은 암반의 파괴응력 조건을 정의하는 비선형 함수이다. 관련 강도정수들은 GSI 지수값을 이용하여 체계적으로 결정된다. GSI 지수는 현장 암반의 상태를 정량화한 수치이므로 GHB 파괴기준식은 현장의 암반조건을 파괴기준식에 반영할 수 있는 실용적인 암반파괴함수이다. 대부분의 암반공학 기술자들이 선형 Mohr-Coulomb 파괴기준식에 익숙하며, 다수의 암반공학 소프트웨어들이 Mohr-Coulomb 식을 채택하고 있음을 고려하여 등가마찰각과 등가점착력 계산식이 GHB 파괴기준식 발표와 함께 제시되었다. 그러나 이 목적으로 제시된 등 가마찰각 및 등가점착력 계산식은 선형 최적화가 수행되는 최소주응력 범위의 하한 값을 암반의 인장강도로 고정시키고 있다. 따라서 해석영역에 인장응력이 분포하지 않은 경우 Hoek et al.(2002)의 제안식을 이용한 등가마찰각 및 등가점착력 산정결과는 정확성이 떨어질 수 있다. 이러한 기존 등가마찰각 및 등가점착력 산정수식의 단점을 극복하기 위하여 이 연구에서는 임의의 최소주응력 구간에 대해서도 최적 등가마찰각과 등가점착력을 계산할 수 있는 해석적 수식을 유도하고 결과식의 정확성을 검증하였다.