• Title/Summary/Keyword: Equipment failure analysis

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Reactor Coolant Pump Seal Monitoring System Using Statistical Modeling Techniques (통계적모델을 이용한 원자로냉각재펌프 밀봉장치 성능감시)

  • Lee, Song-Kyu;Chung, Chang-Kyu;Bae, Jong-Kil;Ahn, Sang-Ha
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1386-1390
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    • 2007
  • This paper presents the equipment condition monitoring technology for the process or the equipment using statistical techniques. The equipment condition monitoring system consists of an empirical model to estimate the expected sensor values of process variables and a diagnose model to detect the abnormal condition and to identify the root source of the problem. The empirical model is constructed by the analysis of historic data. The diagnose model uses the sequential probability ratio test (SPRT) technique. The monitoring system was tested with real operating data acquired from the Reactor Coolant Pump Seal in the Nuclear Power Plant. It can detect the system degradation or failure at the early stage since it is able to catch the subtle deviation of process variables from normal condition.

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Accelerated Creep Testing of Geogrids for Slopes and Embankments: Statistical Models and Data Analysis

  • Koo, Hyun-Jin;Kim, You-Kyum;Kim, Dong-Whan
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.227-232
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    • 2004
  • The failure of geogrids can be defined as an excessive creep strain which causes the collapse of slopes and embankments. In this study, the accelerated creep tests were applied to two different types of polyester geogrids, at 75, 80, 85$^{\circ}C$ by applying 50% load of ultimate tensile strengths using a newly designed test equipment which is allowed the creep testing at higher temperatures. And then the creep curves were shifted and superposed in the time axis by applying time-temperature supposition principles. In predicting the lifetimes of geogrids, the underlying distribution for failure times were determined based on identification of the failure mechanism. The results indicate that the conventional procedures with the newly designed test equipment are shown to be effective in prediction of the lifetimes of geogrids with shorter test times. In addition, the predicted lifetimes of geogrids having different structures at various creep strains give guidelines for users to select the proper geogrids in the fields.

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A Study on Implementation of RCM for Railway Vehicle (철도차량의 신뢰성기반 유지보수(RCM) 실시 방안)

  • Park, Byoung-Noh;Joo, Hae-Jin;Lee, Chang-Hwan;Lim, Sung-Soo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1487-1493
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    • 2008
  • Railway vehicle is very important to implement the effective maintenance in proper to prevent any failure during operation period. Many railway authorities are making efforts to maintain the railway vehicle through scientific and systematic procedure. To achieve this, Reliability Centered Maintenance(RCM) is partially applied. The efficiency of RCM has proven and its terminology was familiar with nuclear power, military and chemical plant etc. since the commercial aircraft's industries has introduced the maintenance program based on the target of reliability. The application of RCM on railway vehicle can be utilized with systematic analysis method to select the best effective maintenance period and action to prevent the failures by selecting the equipment affecting the its safety and reliability. This paper is presented that the procedure of adequate and effective maintenance for railway vehicle by comparing among the related standards in example IEC60300-3,11, MIL-STD-2173, and technical documents or papers. In accordance with above result, RCM procedure is proposed to apply effectively for maintenance of railway vehicle. That is, (1) Analysis of data and Calculation of criticality per equipment (2) Selection of equipment to analyze (3) Analysis of failure mode and effect (4) Evaluation of maintenance method and period (5) Optimization of maintenance program through renewal of maintenance method and period.

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Likelihood Estimation of Release Incidents in Chlorine$(Cl_2)$ Facility (염소$(Cl_2)$시설에 대한 누출가능성 예측)

  • Lee, Jae-Jun;Kim, Tae-Su;Lee, Dae-Hee;Yoo, Byung-Tae;Baek, Jong-Bae;Ko, Jae-Wook;An, Hyung-Hwan
    • 한국가스학회:학술대회논문집
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    • 2007.04a
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    • pp.180-185
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    • 2007
  • Likelihood analysis was used for the revision of release probability/frequency in chlorine Injection facilities used in chlorine process. Typically these facilities consist of pressure cylinder, vaporizer, pipeline, measuring equipment and safety equipment. This paper described the incident scenarios considered, likelihood analysis procedure and the selection and application of basic events and for failure rates of mechanical components. Human errors were also considered. The major objective of this paper is to estimate the likelihood of each determined incident scenarios. We estimated failure rates of mechanical components based on likelihood analysis procedure. Human errors were also considered. It was estimated to have $5.73{\times}10^{-5}\;Cl_2$ leak per year during the major $Cl_2$ handling process. The probability of failure in scrubber system was $4.11{\times}10^{-2}/demand$.

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THERMAL ANALYSIS OF SURFACE HEAT PIPE INSTALLED PANEL OF GEOSTATIONARY SATELLITE (외장형 HEAT PIPE 가 장착된 정지궤도 위성 패널의 열해석)

  • Jun H.Y.;Kim J.H.
    • Journal of computational fluids engineering
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    • v.11 no.3 s.34
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    • pp.8-13
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    • 2006
  • The north panel of a geostationary satellite is used as one of the main radiators, on which communication equipment or bus equipment are installed. The thermal control of panel is designed by using embedded heat pipes and surface heat pipes (or external heat pipes) to spread out heat dissipated from equipment all over the radiator evenly and finally to reject the heat to the space through the radiator efficiently. This panel is also divided by several areas based on the operating temperature and dissipation of equipment in order to increase heat rejection capability of radiator. The thermal analysis is carried out for the hot case, Winter Solsitce EOL (End Of Life), in order to validate thermal design of the panel utilized 6 surface heat pipes and 8 embedded heat pipes. The sensitivity studies for the heat pipe failure case and no heat pipe case are performed and compared to its normal state. The heat transport capability of heat pipe is also obtained from these calculations.

Equipment Qualification of a Safety-related Large Induction Motor for Nuclear Power Plants (원자력발전소 안전등급 대형유도전동기의 기기검증)

  • Ko, W.S.;Kim, J.;Hur, I.G.;Choi, B.W.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.498-503
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    • 2000
  • A safety-related equipment for use in Nuclear Power Plant should be needed an Equipment Qualification. This paper presents the approach, methods, philosophies, and procedures for qualifying the large squirrel-cage induction electric pump motors for use in ULCHIN 5&6 Nuclear Power Plants. In this paper, the method of qualification is a combination of type test and analysis method, which is composed of Radiation exposure test, Seismic simulation test, Thermal aging analysis for non-metallic materials and Seismic analysis. It is found that the motor performs its safety function with no failure mechanism under postulated service conditions.

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An Analysis of The Critical Risk Factors in Failure Cases of Lifting Equipment Plans in High-rise Construction Project (초고층 프로젝트 양중 계획의 실패 유형별 핵심 리스크 요인 분석)

  • Kim, Nam-Gyun;Kim, Yea-Sang
    • Korean Journal of Construction Engineering and Management
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    • v.14 no.4
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    • pp.73-83
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    • 2013
  • Recently, not only around Korea but also other countries shows a pattern of arising high-rise building construction project which was delayed or aborted during global economic crises and recession. Although the market starts to stretch, It is getting competitive to win a contract in high-rise construction project between contractors due to lack of competitive advantage especially to Korea contractors. To get that, Korean contractors needs lifting equipment plan. But currently, they depend on the empirical methods and that cause schedule delay, not controlled cost management problem. Therefore, this research is to improve the accuracy of Lifting plan by analyzing the current issues of Lifting plan system and deducing the types of failures with planning factors, as well as analyzing the impact on schedule and cost control and safety management by each failure mode. Also, by analyzing detail risk factors per Lifting Equipment with FMEA, to infer the critical risk factor on high-rise construction project.

Thermal Analysis of APD Electronics for Activation of a Spaceborne X-band 2-axis Antenna (위성 데이터 전송용 2축 짐벌식 X-band 안테나 구동용 전장품 APD 열 해석)

  • Ha, Heon-Woo;Kang, Soo-Jin;Kim, Tae-Hong;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.10 no.2
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    • pp.1-6
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    • 2016
  • The thermal analysis of electronic equipment is required to predict the reliability of electronic equipment being loaded on a satellite. The transient heat transfer of electronic equipment that was developed recently has been generated using a large-scale integration circuit. If there is a transient heat transfer between EEE(Electric, Electronic and Electro mechanical) parts, it may lead to failure the satellite mission. In this study, we performed the thermal design and analysis for reliability of APD(Antenna Pointing Driver) electronics for activation of a spaceborne X-band 2-axis antenna. The EEE parts were designed using a thermal mathematical model without the thermal mitigation element. In addition, thermal analysis was performed based on the worst case for verifying the reliability of EEE parts. For the thermal analysis results, the thermal stability of electronic equipment has been demonstrated by satisfying the de-rating junction temperature.

Traffic Volume and Vehicle Speed Calculation Method for type of Sensor Failure of Automatic Vehicle Classification Equipment (AVC 장비의 센서고장 상황에 따른 교통량·통행 속도 산출 방법)

  • Kim, Min-heon;Oh, Ju-sam
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.6
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    • pp.1059-1068
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    • 2016
  • The current operation method for the AVC (Automatic Vehicle Classification) equipment does not generate vehicle speed, traffic volume and vehicle type information when part of the sensors has failed. Inefficiency of current methods would not use the collected data from the normal sensor. In this study was conducted research on the calculating method at the traffic volume and vehicle speed in the sensor failure AVC equipment. The failure situation of the sensor was classified into 4 types. Calculating the traffic volume and vehicle speed information for each type, and accuracy of these informations were analyzed. Analysis results, traffic volume was possible to calculate a highly accurate value (accuracy: 100%, 98%, 97%). In the case of speed, the accuracy of the calculated speed value reaches a level that can be accepted sufficiently (RMSE value is less than 16.8). So, using the methodology proposed in this study are expected to be able to increase the operational efficiency of the AVC equipment.

Seismic Fragility Analysis Considering the Inelastic Behavior of Equipment Anchorages for High-Frequency Earthquakes (고진동수 지진에 대한 기기 정착부의 비탄성 거동을 고려한 지진취약도 평가)

  • Eem, Seunghyun;Kwag, Shinyoung;Choi, In-Kil;Jung, Jae-Wook;Kim, Seokchul
    • Journal of the Earthquake Engineering Society of Korea
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    • v.25 no.6
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    • pp.261-266
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    • 2021
  • Nuclear power plants in Korea were designed and evaluated based on the NRC's Regulatory Guide 1.60, a design response spectrum for nuclear power plants. However, it can be seen that the seismic motion characteristics are different when analyzing the Gyeongju earthquake and the Pohang earthquake that has recently occurred in Korea. Compared to the design response spectrum, seismic motion characteristics in Korea have a larger spectral acceleration in the high-frequency region. Therefore, in the case of equipment with a high natural frequency installed in a nuclear power plant, seismic performance may be reduced by reflecting the characteristics of domestic seismic motions. The failure modes of the equipment are typically structural failure and functional failure, with an anchorage failure being a representative type of structural failure. In this study, comparative analyses were performed to decide whether to consider the inelastic behavior of the anchorage or not. As a result, it was confirmed that the seismic performance of the anchorages could be increased by considering the inelastic behavior of an anchorage.