• Title/Summary/Keyword: Equipment failure analysis

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Restrained Effect of End Plate on Plane Strain Test Evaluated by Digital Image Correlation Method (디지털 이미지 코릴레이션 기법으로 평가한 평면변형률 시험의 단부 구속 효과)

  • Jang, Eui-Ryong;Choo, Yoon-Sik;Lee, Won-Taeg;Chung, Choong-Ki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.22-33
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    • 2008
  • The plane strain test has been used widely in order to examine the stress-strain relation and failure behavior. Its advantages are more realistic simulation of deformation and failure behaviors of soils. Most plane strain tests have been carried out with restrained end plates due to difficulties in manufacturing the equipment with free end condition and also performing it. In this study, plane strain tests with/without bottom plate restraint were performed on Jumunjin-sand. The measurement of overall and local deformation was accomplished by digital image correlation technique as well as external LVDT. By applying digital image correlation method using two consecutive images captured through the transparent wall, local deformation behavior of various parts inside the specimen was estimated. From digital image analysis result, the restrained effect of end plate was examined about formation and development of shear band, and deformation mechanism of sand under plane strain condition.

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Back analysis on shear failure of compacted soil liner in composite liner system (역해석을 통한 복합차수시스템의 점토차수재 사면파괴 사례 연구)

  • Lee, Chul-Ho;Min, Sun-Hong;Choi, Hang-Seok;Stark, Timothy D.
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1315-1323
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    • 2010
  • This paper deals with a case study on a unique slope failure in a liner system of a municipal solid waste containment facility during construction because the sliding interface is not the geomembrane/compacted low permeability soil liner (LPSL) but a soil/soil interface within the LPSL. From the case study, it is concluded that compaction of the LPSL should ensure that each lift is kneaded into the lower lift so a weak interface is not created in the LPSL, and the LPSL moisture content should be controlled so it does not exceed the specified value, .e.g., 3% - 4% wet of optimum, because it can lead to a weak interface in the LPSL. In addition, drainage materials should be placed over the geomembrane from the slope toe to the top to reduce the shear stresses applied to the weakest interface, and equipment should not move laterally across the slope if it is unsupported but along the slope while placing the cover soil from bottom to top.

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Accelerated Life Test Design of an Electromagnetic Shielding Door Hinge (전자파 차폐도어용 힌지의 가속 수명 시험법 설계)

  • Kim, Do Sik;Cheong, Han Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.887-895
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    • 2017
  • This paper presents a study on the accelerated life tests of parts that operate during the opening and closing of door frames, particularly door hinges. Hinge theoretical verification and validation of the test equipment in the present study and the different structures and fault mode, depending on the purpose of usage analysis, failure mode for one of the hinges of the switchgear components used for electromagnetic shielding facilities and on-site operating conditions. The accelerated life test was designed for the characteristic lifetime prediction of the components, by estimating the shape parameter and the acceleration factor.

Fault Diagnosis Device for Fire Prevention of the Resistance Heating Type three-Phase Electric Heater (3상 저항가열식 전기히터의 화재예방을 위한 결함 진단장치)

  • Lee, Mun-Hyung;Kim, Chan-O
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.11
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    • pp.1669-1674
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    • 2017
  • In this study, We have discussed the development of a diagnostic device to detect and prevent electrical fire due to the arc caused by contact failure and partial disconnection at the connection part of the three-phase electric heater wiring used in the industrial field. The arc caused by contact failure and partial disconnection at the connection part of the electric heater shows a change in the current effective value. Therefore, it is possible to determine whether there exists a defect by analyzing the current unbalance factor and the number of current fluctuations with the diagnostic apparatus. The three-phase unbalanced heater is considered to be capable of determining defects through periodic measurement and trend analysis of the current unbalance factor. It is also expected that this device can be used not only for electric heaters but also for detection of defects in wiring and connections of electrical equipment having a characteristic of constant load current.

Analysis of Fault Diagnosis of Regenerative Braking System for Fuel Cell Vehicle with EMB System (전기기계 브레이크가 적용된 연료전지 자동차의 회생제동 시스템의 고장해석)

  • Song, H.Y.;Choi, J.H.;Hwang, S.H.;Jeon, K.K.;Choi, S.J.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.8-13
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    • 2012
  • Recently, researches about the eco-friendly vehicles such as hybrid electric vehicle, fuel cell vehicle and electric vehicle have been actively carried out. The regenerative braking system is a key technology to improve the vehicle energy utilization efficiency because it transforms the kinetic energy to the electric energy through the electric motor. This new braking system requires cooperative control between electric controlled brake and regenerative brake. Therefore, it is necessary to establish fault-diagnosis and fail-safe evaluation criteria to secure reliability of the regenerative braking system. In this paper, the failure types and causes in regenerative braking system were analyzed. The transient behavior characteristics were examined based on fault-diagnosis and fail-safe upon failure of regenerative braking system.

The Critical Speed Analysis of the Differential Planetary Gear Train of a Concrete Mixer Truck Mixer Reducer (콘크리트 믹서 트럭용 믹서 감속기의 차동 유성 기어 트레인에 대한 위험속도 해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.1-7
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    • 2017
  • The power train of a concrete truck mixer reducer includes differential planetary gears to get a large reduction ratio for operating the mixer drum in a compact structure. These differential planetary gears are a very important part of the mixer reducer where strength problems are the main concern. Gear bending stress, gear compressive stress and scoring failure are the main concerns. Many failures in differential planetary gears are due to the insufficient gear strength and resonance problems caused by major excitation forces such as gear mating failure in the transmission. In the present study, where the excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate differential planetary gear critical speeds. Mode shapes and natural frequencies of the differential planetary gears are calculated by CATIA V5. These are used to predict gear resonance failures by comparing the working speed range with the critical speeds due to the gear transmission errors of the differential planetary gears.

Stepped Isothermal Methods Using Time-Temperature Superposition Principles for Lifetime Prediction of Polyester Geogrids

  • Koo Hyun-Jin;Kim You-Kyum;Kim Dong-Whan
    • Proceedings of the Korean Reliability Society Conference
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    • 2005.06a
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    • pp.69-73
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    • 2005
  • The failure of geogrids used for soil reinforcement application can be defined as an excessive creep strain which causes the collapse of slopes and embankments. Accordingly, the lifetime is evaluated as a time to reach the excessive creep strain using two accelerated creep testing methods, time-temperature superposition(TTS) and stepped isothermal methods(SIM). TTS is a well-accepted acceleration method to evaluate creep behavior of polymeric materials, while SIM was developed in the last ten years mainly to shorten testing time and minimize the uncertainty associated with inherent variability of multi-specimen tests. The SIM test is usually performed using single rib of geogrids for temperature steps of $14^{\circ}C$ and a dwell time of 10,000 seconds. However, for multi-ribs of geogrids, the applicability of the SIM has not been well established. In this study, the creep behaviors are evaluated using multi-ribs of polyester geogrids using SIM and TTS creep procedures and the newly designed test equipment. Then the lifetime of geogrids are predicted by analyzing the failure times to reach the excessive creep strains through reliability analysis.

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Development of a Fault Detection and Diagnosis Algorithm Using Fault Mode Simulation for a Centrifugal Chiller (고장모사 시뮬레이션을 이용한 터보냉동기의 고장검출 및 진단 알고리즘 개발)

  • Han, Dong-Won;Chang, Young-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.10
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    • pp.669-678
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    • 2008
  • When operating a complex facility, Fault Detection and Diagnosis (FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. In this research, FDD algorithm was developed using the general pattern classifier method that can be applied to centrifugal chiller system. The simulation model for a centrifugal chiller system was developed in order to obtain characteristic data of turbo chiller system under normal and faulty operation. We tested FDD algorithm of a centrifugal chiller using data from simulation model at full load performance and 60% part load performance. In this research, we presented fault detection method using a normalized distance. Sensitivity analysis of fault detection was carried out with respect to fault progress. FDD algorithm developed in this study was found to indicate each failure modes accurately.

A Study on the Acceleration Durability Test of In-Wheel Drive Gearbox for Military Special Vehicles (군 특수차량용 인휠 드라이브 기어박스의 가속 내구성시험에 관한 연구)

  • Lee, Y.B.;Lee, G.C.;Lee, J.J.;Lim, S.Y.;Kim, W.J.;Kim, K.M.
    • Journal of Drive and Control
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    • v.19 no.3
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    • pp.32-38
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    • 2022
  • The in-wheel drive gearbox for military special vehicles converts the high-speed & low-torque output generated by the electric servomotor, into low-speed & high-torque mechanical power. As the vehicle is remotely maneuvered in mountainous terrain, wet fields, rough terrain, etc., the gearbox must generate a maximum input speed exceeding 5,000 rpm, a maximum torque of 245 Nm, and MTBF of 9,600 km. The purpose of this study was to analyze the failure mode of the gearbox, to ensure the durability of the in-wheel drive gearbox. Also, the field load test data of the vehicle was analyzed, the acceleration durability test standards were established, the acceleration durability test was conducted, and the durability test results were analyzed as well.

A Fatigue Analysis Study on the Fractured Fixing Bolts of Mobile Elevated Work Platforms (고소작업대의 파손된 고정볼트의 피로분석에 관한 연구)

  • Choi, Dong Hoon;Kim, Jae Hoon
    • Journal of the Korean Society of Safety
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    • v.34 no.5
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    • pp.1-6
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    • 2019
  • The mobile elevated work platforms(MEWPs) consist of work platform, extending structure, and car, and it is a facility to move persons to working positions. MEWPs are useful but composed complex pieces of equipments, and accidents are caused by equipment defects. Among them, accidents caused by fracture of the bolts fixing the extension structure and the turntable are increasing. In this study, fatigue failure and fatigue life of a turntable fixing bolt subjected to irregular fatigue load were analyzed by FEA. For this purpose, finite element modeling is proposed and structural analysis and fatigue analysis are performed simultaneously for fixing bolts. As a result of the structural analysis, it was confirmed that there is no risk of permanent deformation because the maximum stress acting on the fixing bolt is lower than the yield strength, and fatigue analysis was confirmed that the fatigue life is less than the design standard. The fatigue analysis results of this study can be effectively used for the design and the documentary assessment of the safety certification of the MEWPs by examining the fatigue life of the turntable fixing bolt.