• Title/Summary/Keyword: Equipment failure analysis

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Development of Implementation Procedure for Reliability Centred Maintenance with Causing Analysis (원인분석을 통한 신뢰성 중심의 유지보수 시스템 절차 개발)

  • Lee, Hern-Chang;Choi, Min-Hong;Lim, Dong-Ho;Kim, Tae-Ok
    • Journal of the Korean Institute of Gas
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    • v.21 no.4
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    • pp.16-20
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    • 2017
  • Current maintenance system are unable to suggest solid basis of maintenance for roating and static equipment. When a filure occurs, replacement or repair without proper process of failure cause analysis would often result in even greater risk. Therefore in this study, a procedure of Reliability Centred Maintenance is develped in order to perform maintenance in preventive mainer (PM), and to effectively manage risk of any equipment based on failure types and respective rates of failure. Ultimately an equipment with higher risk will be monitored which will lead to effectively prevent and manage any major accident.

The Suggestion of Reliability Improvement Method based on Failure Trend Analysis of Chiller (냉동기 고장경향분석을 통한 설비신뢰도향상 방안 제시)

  • Lee, Sang Dae;Yeom, Dong Un;Hyun, Jin Woo
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.251-255
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    • 2015
  • Chiller system plays an important role of maintaining room temperature constantly by supplying chilled water to Heating, Ventilating and Air Conditioning(HVAC)or area room cooler equipment during plant normal operation or accident condition. Chiller failures are one of the most frequently occurring equipment failures. If the types of chiller failures are analyzed and grouped thoroughly, it would be helpful to make chiller maintenance strategy at the plants. That would enhance equipment reliability of chiller in the end. In this paper, chiller failure data during three years were analyzed and categorized by specific failure code. In addition, the various proposals to improve equipment reliability of chiller were suggested such as Preventive Maintenance Optimization(PMO) strategy and performance monitoring reinforcement and so on.

Analysis on Failure Statistics of Cyclotron Component (사이클로트론 구성부품별 고장통계분석)

  • Cho, June-Ho;Jung, Jae-Eun;Jung, Hong-Moon;Won, Do-Yeon
    • Korean Journal of Digital Imaging in Medicine
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    • v.16 no.1
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    • pp.61-67
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    • 2014
  • The demand of cyclotron for PET (positron emission tomography) has rapidly grown as the more use of PET or PET-CT equipment requires the increased amount of radioactive isotopes for clinical positron emission. While research on failure statistics of medical equipment used in medical centers has continued to be done, the analysis and study on failure statistics of cyclotron have rarely been conducted. However, the growing demand shows the urgency of systematical management guideline and countermeasures for device failure to minimize any supply delay of radiopharmaceuticals occurred by such failure and complains from waiting patients for PET-CT diagnosis. Therefore, this study aims to analyze the failure report from Minitrace equipped in cyclotron which is owned by the department of nuclear medicine at Yeungnam University Medical Center and draws on the data to build effective management system for cyclotron.

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A Study on Evaluation of corrective maintenance for the ATP on-board equipped in Tilting train (틸팅열차 차상신호장치 교정유지보수 평가에 관한 연구)

  • Lee, Kang-Mi;Shin, Duc-Ko;Baek, Jong-Hyen;Lee, Jae-Ho
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1989-1992
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    • 2009
  • Maintenance is classified preventive maintenance before performing equipment failure and corrective maintenance after performing equipment failure. In preventive maintenance, we may analyze the failure data to end from beginning of equipment and allocate maintenance method and calculate maintenance cycle quantitatively by the failure data analysis. So, it has a merit to reduce system maintenance cost and to operate effectively but, it require high cost in system introducing and continuous operation to end of system. In corrective maintenance, we may calculate MTTR(mean time to repair) quantitatively based on function failure time. it can be based on establishing maintenance system for operation efficiency. In this paper, we may reflect the MTTR for the onboard equipped in Tilting train to establish maintenance system for Tilting train operation efficiency.

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Seismic reliability assessment of base-isolated structures using artificial neural network: operation failure of sensitive equipment

  • Moeindarbari, Hesamaldin;Taghikhany, Touraj
    • Earthquakes and Structures
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    • v.14 no.5
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    • pp.425-436
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    • 2018
  • The design of seismically isolated structures considering the stochastic nature of excitations, base isolators' design parameters, and superstructure properties requires robust reliability analysis methods to calculate the failure probability of the entire system. Here, by applying artificial neural networks, we proposed a robust technique to accelerate the estimation of failure probability of equipped isolated structures. A three-story isolated building with susceptible facilities is considered as the analytical model to evaluate our technique. First, we employed a sensitivity analysis method to identify the critical sources of uncertainty. Next, we calculated the probability of failure for a particular set of random variables, performing Monte Carlo simulations based on the dynamic nonlinear time-history analysis. Finally, using a set of designed neural networks as a surrogate model for the structural analysis, we assessed once again the probability of the failure. Comparing the obtained results demonstrates that the surrogate model can attain precise estimations of the probability of failure. Moreover, our proposed approach significantly increases the computational efficiency corresponding to the dynamic time-history analysis of the structure.

A Fatigue Failure Analysis of Fractured Fixing Bolts of a Mobile Elevating Work Platform using Finite Element Methods (유한요소기법을 이용한 고소작업대의 파손된 고정볼트의 피로 파손 분석)

  • Choi, Dong Hoon;Kim, Jae Hoon
    • Journal of the Korean Society of Safety
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    • v.35 no.5
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    • pp.1-8
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    • 2020
  • Mobile elevating work platforms (MEWPs) consist of a work platform, extending structure, and chassis, and are used to move persons to working positions. MEWPs are useful but are composed of pieces of equipment, and accidents do occur owing to equipment defects. Among these defects, accidents caused by the fracture of bolts fixed to the extension structure and swing system are increasing. This paper presents a failure analysis of the fixing bolts of MEWP. Standard procedure for failure analysis was employed in this investigation. Visual inspection, chemical analysis, tensile strength measurement, microstructural characterization, fractography analysis by Optical Microscope(OM) and Scanning Electron Microscopy(SEM), and finite element analysis (FEA) were used to analyze the failure of the fixing bolts. Using this failure analysis approach, we found the root cause of failure and proposed a means for solving this type of failure in the future. First, the chemical composition of the fixing bolt is obtained by a spectroscopy chemical analysis method, which determined that the chemical composition matched the required standard. The tensile test showed that the tensile and yield strengths were within the required capacity. The stress analysis was carried out at five different boom angles, and it was determined that the fixing bolt of MEWP can withstand the loads at all the boom angles. The outcomes of the fatigue analysis revealed that the fixing bolt fails before reaching the design requirements. The results of the fatigue analysis showed primarily that the failure of the fixing bolt was due to fatigue. A visual inspection of the fractured section of the fixing bolt also confirmed the fatigue failure. We propose a method to prevent failure of the fixing bolt of the MEWP from four different standpoints: the manufacturer, safety certification authority, safety inspection agency, and owner.

Making Decision of the Maintenance Priority of Power Distribution System using Time Varying Failure Rate and Interruption Cost

  • Chu, Cheol-Min;Kim, Jae-Chul;Yun, Sang-Yun
    • Journal of Electrical Engineering and Technology
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    • v.4 no.1
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    • pp.43-48
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    • 2009
  • The purpose of the this paper is to make decision of the maintenance priority of power distribution system using Time-Varying Failure Rate(TVFR) with interruption cost. This paper emphasizes the practical use of the reliability indices and interruption cost. To make a decision of maintenance priority on power distribution system equipment, the quantification of the reliability level should be represented as a cost. In this paper, the TVFR of power distribution system equipment applied in this paper utilizes analytic method to use the historical data of KEPCO. From this result, the sensitivity analysis on TVFR of equipment was done for the priority, which represents that high priority of the equipment has more effect on system reliability, such as SAIDI or SAIFI, than other equipment. By this priority, the investment plan is established. In this result, customer interruption cost(CIC) could be extracted, and CIC is used as weighting factor to consider a importance of customer. After that, the result calculated the proposal method in this paper is compared with other priority method, such as lifetime, failure rate or only sensitivity.

Deciding the Maintenance Priority of Power Distribution System using Time-varying Failure Rate (시변 고장률을 이용한 배전계통 유지보수 우선순위 결정)

  • Lee, Hee-Tae;Moon, Jong-Fil;Kim, Jae-Chul
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.55 no.11
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    • pp.476-484
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    • 2006
  • The failure prediction and preventive maintenance for the equipment of nuclear power plant area using reliability-centered maintenance have been grown. On the other hand, the maintenance for power distribution system consists of time-based maintenance mainly. In this paper, the new maintenance algorithms for power distribution system are developed considering reliability indices. First of all, Time-varying failure rates are extracted from data accumulated at KEPCO using exponential distribution function and weibull distribution function. Next, based on the extracted failure rate, reliability for real power distribution system is evaluated for applying the effective maintenance algorithm which is the analytic method deciding the maintenance point of time and searching the feeder affecting the specific customer. Also the algorithm deciding the maintenance priority order are presented based on sensitivity analysis and equipment investment plan are analyzed through the presented algorithm at real power distribution system.

Risk Analysis using Failure Data in Railway E&M System

  • Lee, Chang-Hwan;Song, Mi-Ok;Lim, Sung-Soo
    • International Journal of Railway
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    • v.3 no.1
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    • pp.34-37
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    • 2010
  • In recent, the railway system consists of subsystems as rolling stock and infrastructures as signaling, telecommunication, power supply, overhead contact and platform screen door, etc. Furthermore, each subsystem has complicated interface so as not to understand these relationship. Consequently, to operate the railway system continuously with required safety and availability, the failure data should be corrected and analyzed systematically during operation. To achieve this object effectively, this paper presents the method which is evaluating the operational risk quantitatively using failure data, and selecting the critical equipment. Following this analysis, the improvement plan is established and applied to reduce the operational risk on system or equipment. From this study, the critical equipments of system could be determined and prioritized by risk analysis. Also, the effective maintenance to prevent critical failure could be implanted by this suggested methodology.

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Reliability Analysis of Repairable Systems Considering Failure Detection Equipments (고장감지장치를 고려한 수리가능 시스템의 신뢰도 분석)

  • Na, Seong-Ryong
    • The Korean Journal of Applied Statistics
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    • v.24 no.3
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    • pp.515-521
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    • 2011
  • In this paper we consider failure detection equipment that which find failures in repairable systems and enable repair operations. In practical situations, failure detection equipment may come across troubles that can cause the omissions in detecting system failures and have a serious effect on system reliability. We analyze this effect through the appropriate modeling of Markov processes.