• Title/Summary/Keyword: Equipment Reliability

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Calibration Interval Analysis Method Based on F-test and Performance Index of Measurement Reliability Model Using Maintenance Data in Military Weapon Systems (군 무기체계에서 정비 데이터를 이용한 측정신뢰도 모델의 F-검정 및 성능지수 기반 교정주기 분석 기법)

  • Cha, Yun-bae;Kim, Boo-il
    • Journal of the Korea Institute of Information and Communication Engineering
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    • 제21권11호
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    • pp.2191-2198
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    • 2017
  • The PME(precision measurement equipment) used in the measurement to check the performance of the equipment in military weapon system is periodically calibrated to maintain measurement reliability during the life cycle. Previous studies suggest that reliability models are determined by considering sample size and characteristics of equipment. However, it may not be fit well to apply a single model assuming the same characteristic distribution for the maintenance date of many kinds of PMEs. This paper proposes that the most suitable calibration interval for maintenance data is selected through the F-test and the performance index evaluation among the calibration intervals estimated from the measurement reliability models assuming the characteristic of the bath-tub curve during the life cycle of various PMEs. The research results show that the reliabilities of various types of equipment are maintained during calibration intervals.

A Study on the Reliability Evaluation System for O-ring of Semiconductor Equipments (반도체장비용 오링의 종합 신뢰성 평가기술에 관한 연구)

  • 김동수;김광영;최병오;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.613-617
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    • 2001
  • The test items like as endurance, air leakage and oil endurance test is requested for reliability evaluation about O-ring which is a kind of core machinery accessories of semi-conduct manufacturing equipment. For verification of these, we design and manufactured a test system for endurance, air leakage and oil endurance of O-ring for semi-conduct manufacturing equipment, and also performed the test for two kinds of O-ring, as it were Viton and Kalretz. The characteristics of this test equipment consist in realization of the test conditions of semi-conduct manufacturing equipment and satisfying the test method. The test conditions are cut gas, vacuum grade, temperature and revolution numbers in the endurance test system, vacuum grade and temperature in the air leakage test system, temperature and time in the oil endurance test system. The separating test results for wearing which is an oil endurance test item, the wearing index of domestic produced Viton O-ring is higher than foreign product by 2%, wearing rate of Kalretz O-ring better than Viton O-ring by 17%, and particles existed in various place. The test result of air leakage which is measured through the RGA sensor used Helium, the vacuum grade was $10^-3$Torr. And the test result of oil endurance, the volume change rate was 7~15%. Hereafter, we intend to analysis the reliability test evaluation and to utilize for domestic manufacturing companies by establishing data base and developing reliability softwares.

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Thermal Analysis of APD Electronics for Activation of a Spaceborne X-band 2-axis Antenna (위성 데이터 전송용 2축 짐벌식 X-band 안테나 구동용 전장품 APD 열 해석)

  • Ha, Heon-Woo;Kang, Soo-Jin;Kim, Tae-Hong;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • 제10권2호
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    • pp.1-6
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    • 2016
  • The thermal analysis of electronic equipment is required to predict the reliability of electronic equipment being loaded on a satellite. The transient heat transfer of electronic equipment that was developed recently has been generated using a large-scale integration circuit. If there is a transient heat transfer between EEE(Electric, Electronic and Electro mechanical) parts, it may lead to failure the satellite mission. In this study, we performed the thermal design and analysis for reliability of APD(Antenna Pointing Driver) electronics for activation of a spaceborne X-band 2-axis antenna. The EEE parts were designed using a thermal mathematical model without the thermal mitigation element. In addition, thermal analysis was performed based on the worst case for verifying the reliability of EEE parts. For the thermal analysis results, the thermal stability of electronic equipment has been demonstrated by satisfying the de-rating junction temperature.

A Study on Reliability Improvement of Avionics Equipment (항공전자 장비 신뢰도 향상 방안 연구)

  • Seo, Joon-Ho;Kim, Young-Kil
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 한국정보통신학회 2017년도 춘계학술대회
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    • pp.383-386
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    • 2017
  • Avionics, a type of embedded system, requires high safety and reliability. Failure of avionics equipment can have a significant impact on aircraft operations and, in the worst case, could result in loss of life for pilots and passengers. In this paper, we propose a Built-In-Test (hereafter referred to as BIT) design technique that can detect possible faults in avionics equipments in order to increase the reliability of avionics system and a design that can improve the Mean Time Between Failure (hereafter: MTBF) and applied it to real aviation electronic equipment to improve reliability.

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A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • 제15권4호
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

Development of the High-Reliability PLC-CAN Communication Module for Construction Equipment (건설 중장비용 고신뢰성 PLC-CAN 통신 모듈 개발)

  • Ku, Ja-Yl;Jang, Se-Bong
    • Journal of the Institute of Electronics and Information Engineers
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    • 제51권10호
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    • pp.228-234
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    • 2014
  • In the case of construction equipment, internal wiring has a very complicated structure such as an electrical wiring and hydraulic equipments. Because of these complex wiring, a lot of time is spent on maintenance and equipment manufacturing. In this paper, we design and implementation of the high-reliability PLC(Power Line Communication) -CAN(Controller Area Network) communication module to reduce electrical wiring of the construction equipment.

Development of Test Equipment for Complex Underwater Environments (수중복합 환경시험장비의 개발에 관한 연구)

  • Kim, Jong Cheol;Lee, Gi Chun;Choi, Byung Oh;Jung, Dong Soo;Lee, Choong Sung;Jeon, Jun Wan;Lee, Jae Ho;Hwang, Kyung Ha
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제39권9호
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    • pp.871-877
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    • 2015
  • Deep-sea equipment such as underwater robots and unmanned submersible vehicles, include various machine components and sensors, and it is important that their reliabilities be tested before use in the fields. This is necessary because they are affected by complex extreme-environment conditions, such as high pressures, extreme temperatures, and tidal forces that are present in the deep sea. We require test equipment that can conduct empirical tests in conditions that mimic these complex oceanic environments. In this study, we propose specifications that should be met, and a design plan for the primary components, which should limit their use to a maximum water pressure of 2.0 MPa, water temperature of $5{\sim}60^{\circ}C$, and a maximum flow velocity of 2 m/s. in work-in type underwater combined environment test equipment and. We present test system development procedures to verify the reliability of products and systems used in deep-sea environments.

Economic Design of A Zero-Failure Reliability Demonstration Test Considering Capacity Limitation of Test Equipment (시험 장비의 용량제한을 고려한 무고장 신뢰성 시험의 경제적 설계)

  • Han, Sook Hyun;Yun, Won Young;Seo, Sun Keun
    • Journal of Korean Society for Quality Management
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    • 제49권3호
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    • pp.341-358
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    • 2021
  • Purpose: After product development, a Reliability Demonstration Test(RDT) is performed to confirm that the target life has been achieved. In the RDT, there are cases where the test equipment cannot accommodate all samples. Therefore, this study considers a test method to most economically demonstrate the target life of the product at a certain confidence level when the sample size is larger than the capacity of the test equipment. Methods: If the sample size is larger than the capacity of the test equipment, test equipments may be added or the test time of individual samples may be increased. So the test method is designed to cover this situation with limited capacity. A zero-failure test method is applied as a test method to RDT. To minimize the cost, the test cost is defined and the cost function is obtained. Finally, we obtain the optimal test plan. Results: A zero-failure test method is designed when the sample size is larger than the capacity of the test equipment, and the expected total cost is derived. In addition, the process of calculating the appropriate sample size, test time, and number of test equipment is illustrated through an example, and the effects of model parameters to the optimal solutions are investigated numerically. Conclusion: In this paper, we study a zero-failure RDT with test equipment that has limited capacity. The expected total cost is derived and the optimal sample size, test time, and number of test equipment are determined to minimize the expected total cost. We also studied numerical examples and for further studies, we can relax some restrictions in the test model and optimize the test method.

A Study of Equipment Reliability Improvement for Rotary-Machine Vibration Analysis (회전기기 진동분석에 의한 설비신뢰성 향상 연구)

  • 허준영;박주식;박명규
    • Journal of the Korea Safety Management & Science
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    • 제6권2호
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    • pp.231-239
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    • 2004
  • To keep an enterprise's competitiveness on the condition of the automatic manufacturing system such as FA, FMS and CIM, all the maintenance problems should be considered seriously in not only in production and maintenance but also in related industrial productivity. This paper presents the study of equipment reliability improvement for rotary-machine vibration analysis. Based on these analyses, the maintenance management information system, and the machinery condition diagnosis technique are studied by using of the real-time diagnostic. Therefore, it is expected to improve the efficiency of business processes in the production and safety when we use this system.

Analysis of faust cause & insulation degradation on the electrical equipments for railway (철도용 전기기기의 고장요인 및 절연열화 분석)

  • 왕종배;전한준;박옥정;온정근
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
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    • pp.207-210
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    • 2001
  • Electrical equipment for railway is always experiencing wear and degradation by mechanical, electrical and environmental stress in service and the fault or the accident of high voltage main circuit directly causes operation interruption. Particularly propulsion drive of high speed switching inverter takes the form of specific degradation mechanism such as fast rising transient surge, reflective overvoltage and harmonic stress, and it is known that it threatens the long life and the reliability of electrical equipment. In this paper, statistics of fault and accident on main electrical equipment for railway are presented and also insulation degradation mechanism, which governs end life of electrical device, is analyzed. Finally the method of fault respondence and reliability improvement on the main electrical equipments will be reviewed in order to prevent operation interruption.

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