• Title/Summary/Keyword: Equipment Reliability

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Application of Reliability Growth Management for Construction Equipment Development Process (건설장비 개발과정에서 신뢰성성장관리 적용방법에 대한 연구)

  • So, Young-Kug;Jeon, Young-Rok;Ryu, Byeong-Jin
    • Journal of Applied Reliability
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    • v.13 no.3
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    • pp.175-190
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    • 2013
  • This study considers reliability growth management as the excellent method for construction equipment development with the effect on decreasing COPQ(Cost of Poor Quality Cost) of new products. MIL-HDBK-189A(1981) and RADC-TR-84-20(1984) standards provide a general concept of reliability growth management including to reliability growth test, models and FRACAS(Failure Reporting and Corrective Action System). There is no study how to apply reliability growth management to construction equipment(or machine) development. This paper propose the method to apply it to construction equipment development process from the reliability target setting for developing products to launching them at market. It is expecially showing how to set target reliability for new developing equipment and the development risk to reach the reliability target in detail.

Development of the Reliability Index for Improving the Reliability of the Manufacturing Equipment (제조업 장비의 신뢰성 향상을 위한 신뢰성지수 개발)

  • Yu, Sangwoo;Park, Jungwon;Kim, Min;Hong, Jungpyo;Oh, Geuntae;Na, Yoonkyoon
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.245-253
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    • 2016
  • Purpose: The purpose of this study is to measure the reliability of complex equipment. Reliability of product is one of the most important factor to achieve competitiveness in the market. While there were many researches for assessing the reliability on components and modules, research on quantitative assessment tool for equipment with many component was little because of equipment's complexity. Methods: In this article, we developed index to assess reliability management system by using IEC 60300 and Reliability Management Tool-kit. With MIR and BARS, we developed reliability index clauses relevant to reliability activities and found weight factor for each clause by survey on experts. Results: The results of this study were as follows; reliability index that can assess both management side and technology side of the company was developed. Conclusion: Using this index, we assessed the reliability of a manufacturing equipment and found out the current reliability level of the manufacturing equipment, and derived improvement points.

The Suggestion of Reliability Improvement Method based on Failure Trend Analysis of Chiller (냉동기 고장경향분석을 통한 설비신뢰도향상 방안 제시)

  • Lee, Sang Dae;Yeom, Dong Un;Hyun, Jin Woo
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.251-255
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    • 2015
  • Chiller system plays an important role of maintaining room temperature constantly by supplying chilled water to Heating, Ventilating and Air Conditioning(HVAC)or area room cooler equipment during plant normal operation or accident condition. Chiller failures are one of the most frequently occurring equipment failures. If the types of chiller failures are analyzed and grouped thoroughly, it would be helpful to make chiller maintenance strategy at the plants. That would enhance equipment reliability of chiller in the end. In this paper, chiller failure data during three years were analyzed and categorized by specific failure code. In addition, the various proposals to improve equipment reliability of chiller were suggested such as Preventive Maintenance Optimization(PMO) strategy and performance monitoring reinforcement and so on.

Developing the Optimal Decision-Making Process through Preventive Maintenance Policy Based on the Reliability Threshold for Leased Equipment (대여장비의 신뢰도 기반 예방보전 정책을 통한 최적 의사결정 과정 개발)

  • Bae, Kiho;Lee, Juhyun;Park, Seonghwan;Ahn, Suneung
    • Journal of Applied Reliability
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    • v.17 no.3
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    • pp.246-255
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    • 2017
  • Purpose: This study proposes the optimal PM (preventive maintenance) policy of leased equipment for lessee's decision-making using two types of reliability condition. Methods: We consider reliability threshold based PM model. Equipment reliability is estimated and used as condition variable. The effect of repair for maintenance is imperfect and represented by age reduction factor. Results: We provide two PM policies. Policy 1 is focused on minimized total cost. This policy guarantees reliability threshold until last maintenance action. Policy 2 focus on maintaining reliability threshold during leased period. The proposed approach provides optimal reliability threshold under number of PM. Through result, we finally construct decision-making process for lessee using reliability threshold and end of reliability. Conclusion: This study provides two PM policy for lessee's decision-making. Through numerical example, we get a result of optimal reliability threshold, number of PM, optimum alternative under lessee's reliability condition.

Component Replacement Ordering Evaluation for Proper Reliability Maintenance in Power Distribution System (배전계통 적정 신뢰도 유지를 위한 설비교체 순위 평가)

  • Lee, Hee-Tae;Kim, Jae-Chul;Moon, Jong-Fil;Chu, Cheol-Min
    • Proceedings of the KIEE Conference
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    • 2005.07a
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    • pp.48-50
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    • 2005
  • New environment change of electric power system focused in consumer's energy supply and demand. But electric power reliability preservation and reliability improvement countermeasure also need for long-term. It is need that change equipments that is composing electric power system in well-timed time and by maintaining, prevent breakdown beforehand and prevent consumer's power interruption by equipment fail. However, as only quantitative estimation is available by reliability estimation method that is presented in existing, it is no to use in dictionary fault prevention. Therefore, applied optimum reliability preservation through existent equipment fault data analysis of electric power system in equipment replace side, and this when maintain equipment replace of electric power system for reliability preservation using responsiveness analysis to base ordering evaluate. In existing about main equipment plain that this paper is power system the valued failure rate use this by score and precedence of electric power system equipment for replace of system considered expense.

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A Study on the Reliability Assesment of Solar Photovoltaic and Thermal Collector System (태양광열 시스템의 신뢰성 평가에 관한 연구)

  • Park, Tae-Kook;Bae, Seung-Hoon;Kim, Sang-Kyo;Kim, Seon-Min;Kim, Dae-Hwan;Eom, Hak-Yong;Lee, Keun-Hui
    • New & Renewable Energy
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    • v.16 no.4
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    • pp.49-64
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    • 2020
  • Photovoltaic and Thermal collector (PV/T) systems are renewable energy devices that can produce electricity and heat energy simultaneously using solar panels and heat exchangers. Since PV/T systems are exposed to the outdoors, their reliability is affected by various environmental factors. This paper presents a reliability test for a PV/T system and evaluates the test results. The reliability assessment entails performance, environment, safety, and life tests. The factor that had the greatest influence on the life of the system was the hydraulic pressure applied to the heat exchanger. A test was conducted by repeatedly applying pressure to the PV/T system, and a reliability analysis was conducted based on the test results. As a result, the shape parameter (β) value of 5.6658 and the B10life 308,577 cycles at the lower 95% confidence interval were obtained.

Influence on the Satisfaction of Fire Fighting Equipment by Distribution of Fire Fighting Equipment: Focusing on Mediating Effect of Reliability of Fire Fighting Equipment (소방공무원들이 인지하는 소방장비 보급으로 소방장비 만족도에 미치는 영향: 소방장비 신뢰성의 매개효과를 중심으로)

  • Lee, Sun-Beom;Kim, Yang-Hyun
    • The Journal of the Korea Contents Association
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    • v.17 no.8
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    • pp.677-684
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    • 2017
  • This study verifies effects of the distribution of fire fighting equipment on the satisfaction of fire fight equipment among fire officers and the mediating effect of the reliability of fire fighting equipment on the relationship between the two variables in order to provide preliminary data on the development of fire fighting equipments. Fire officers from the seven fire stations located in Gyeonggi-do province were selected and surveyed to achieve the purposes of the study. Using AMOS 18.0, structural equation modeling were applied to analyze the data. Major findings are as follows. First, the propriety of the amount of distribution of fire fighting equipment and the timeliness of distribution have positive effects on the reliability of fire fighting equipment. Second, the reliability of fire fighting equipment has a positive effect on the satisfaction of fire fighting equipment. Third, the propriety of the amount of distribution of fire fighting equipment has a positive effect on the satisfaction of fire fighting equipment. It was found that the reliability of fire fighting equipment has a partial mediating effect on the relationship between the propriety of the amount of distribution of fire fighting equipment and the satisfaction of fire fighting equipment.

Implementation of PXIe platform based portable Automatic Test Equipment to improve reliability

  • Gwon, Hyeok-Jin
    • Journal of the Korea Society of Computer and Information
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    • v.22 no.7
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    • pp.9-16
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    • 2017
  • In this paper, we propose a development method of portable Automatic Test Equipment based on PXIe platform. Legacy VME form factor structured test equipment has limited reuse and expansion of modules due to unapplied bus specification. In particular, these limitations can cause development periods and costs to increase, and the reliability of environmental conditions is lacking due to non-standard modules. The test equipment of the proposed PXIe platform can use diverse COTS modules to shorten the development period and minimize the instability between developments. The PXIe development module works with standard Xilinx FPGAs, PXIe Windows device drivers, and applications on standard PXIe buses. The use of standard bus and COTS modules increases scalability and reusability, enabling rapid development and excellent maintenance. Through the test, we show the proposed test equipments can be implemented efficiently between the development processes and proved their reliability through function tests and environmental tests.

A Study on Reliability Centered Maintenance (통합신뢰성 경영에서 보전에 중점을 둔 신뢰성에 관한 연구)

  • Kim, Hwan-Joong
    • Journal of Applied Reliability
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    • v.3 no.1
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    • pp.73-82
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    • 2003
  • Reliability Centered Maintenance(RCM) was initially developed for the commercial aviation industry in the late 1960s and now is equally applicable to a variety of equipment other than aircraft. RCM is a method for establishing a preventive maintenance program which will efficiently and effectively allow the achivement of the the required safety and availability levels of equipment and structures. RCM provides for the use of a decision logic tree to identify applicable and effective preventive maintenance requirements for equipment and structures according to the safety, maintenance requirements for equipment and structures according to the safety, operational and economic consequences of identifiable failures, and the degradation mechanism, reponsible for the those failures. The end result of working through the decision logic is a judgement as to the necessity of performing a maintenance task. In this paper, we provide guiding principles based on IEC 60300-3-11 for RCM analysis methods and operational method of structure and equipment.

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Power Distribution System Equipment Failure Rate Analysis for Reliability Estimation (신뢰도 평가를 위한 배전계통 설비기기 고장률 분석)

  • Lee, Hee-Tae;Kim, Jae-Chul;Moon, Jong-Fil;Park, Chang-Ho
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.05a
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    • pp.370-373
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    • 2004
  • The inside and outside of the country utilities considered that they focused energy and economic aspect for short-term in new environment change of restructure. but it need service reliability preservation and improvement countermeasure, that is no to use existent estimation method for reliability preservation. therefore, analyze the equipment failure rate for suitable reliability preservation through equipment failure rate analysis of power distribution r system and evaluated equipment that is composing power distribution system by the failure rate. This paper estimated failure causes and the TVFR(Time Varying Failure Rate) for main equipment that is composing power distribution system using Weibull distribution.

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