• Title/Summary/Keyword: Equal Channel Angular Pressing

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Fabrication of Ultrafine Grained Structure Materials by Equal Channel Angular Pressing (ECAP 강소성 가공에 의한 구조재료 초미세립화)

  • Kim W. G.;Ahn Y. J.;Shin D. H.;Park K. T.;Ko Y. G.;Lee J. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.126-129
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    • 2005
  • Microstructures and tensile properties of low carbon steels, 5083 Al alloy and Ti-6Al-4V alloy fabricated by equal channel angular pressing (ECAP) were examined in order to understand their deformation response associated with a formation of an ultrafine grained (UFG) structure. Room temperature tensile properties of UFG low carbon ferrite/pearlite steels and UFG ferrite/martensite dual phase steel were compared for exploring a feasibility enhancing the strain hardening capability of UFG materials. In addition, low temperature and high strain rate superplasticity of the two grades of the UFG 5083 Al alloy, and Ti-6Al-4V alloy were presented. From the analysis of a series of experiments, it was found that UFG materials exhibited the enhanced mechanical properties compared to coarse grained counterparts.

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Mechanical and Electrical Properties of Submicrocrystalline Cu-3%Ag Alloy (초미세 결정립 Cu-3%Ag 합금의 기계적/전기적 특성)

  • Ko, Y.G.;Lee, C.W.;NamGung, S.;Lee, D.H.;Shin, D.H.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.476-481
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    • 2009
  • The present work demonstrates the mechanical and electrical responses of submicrocrystalline Cu-3%Ag alloy as a function of strain imposed by equal channel angular pressing(ECAP). From transmission electron microscope observation, the resulting microstructures of Cu-3%Ag alloy deformed by ECAP for 8-pass or more consist of reasonably fine, equiaxed grains without having a strong preferred orientation, suggesting that microstructure evolution is slower than that of pure-Al and its alloys owing to low stacking fault energy. The results of room temperature tension tests reveal that, as the amount of applied strain increases, the tensile strength of submicrocrystalline Cu-3%Ag alloy increases whereas losing both the ductility and the electrical conductivity. Such phenomenon can be explained based on microstructure featured by the non-equilibrium grain boundaries.

Superplastic Deformation Behavior of a Zn-0.3Wt%Al Alloy Fabricated by ECAP (ECAP 가공한 Zn-0.3Wt%Al 합금의 초소성 변형 특성)

  • Ha, T.K.;Jung, J.Y.;Kim, K.J.;Na, K.H.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.448-452
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    • 2009
  • Superplastic deformation behavior and texture evolution after equal channel angular pressing (ECAP) of Zn-0.3Wt%Al alloy were investigated in this study. ECAP was conducted at temperatures from $60^{\circ}C$ to $160^{\circ}C$ on the plate type specimens of 5 mm thickness and 20 mm width. The specimens obtained by ECAP showed typical texture with basal poles tilted away from the ND toward ED, which is called shear texture. Tensile tests were carried out at $100^{\circ}C$ for ECAPed specimens under the strain rate of 0.0002/s. After ECAP of the Zn-0.3Wt%Al alloy, elongation was dramatically increased up to 500% at $100^{\circ}C$. The effect of ECAP on the anisotropy in the superplastic deformation behavior was negligible.

Microstructures and Mechanical Behavior of 2024 Al Alloys Deformed by Equal Channel Angular Pressing (2024 Al 합금의 ECAP 공정에 따른 미세조직 변화와 강도특성)

  • Kim, Seon-Hwa;Choi, Yong-Lak
    • Korean Journal of Materials Research
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    • v.16 no.1
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    • pp.68-74
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    • 2006
  • 2024 Al alloys were severely deformed by equal channel angular pressing(ECAP) to obtain an ultrafine grain structure. The more deformation amount increased, the more grain size decreased. Most of the grain structure were changed from elongated to equiaxed shape with increasing pass number. The morphology of S' phases was also changed from rod-type to spherical type. The grain size of 6 passed specimen was 100 to 200 nm, and the size of S' phases was about 10 nm in the microstructure. XRD measurements have revealed that the texture formed by plastic deformation disappeared in the 6 passed specimen. SP test results described that the start of crack propagation occurred at the transition zone between plastic bending and membrane stretching because of small elongation. The maximum strength of ECA pressed specimen increased 1.9 GPa to 2.9 GPa with increasing pass number.

Ultrafine Grained Steels Processed by Equal Channel Angular Pressing

  • Shin, Dong Hyuk
    • Corrosion Science and Technology
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    • v.5 no.1
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    • pp.23-26
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    • 2006
  • Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability.

Mechanical and electrical responses of submicrocrystalline Cu-3%Ag alloy (초미세 결정립 Cu-3%Ag 합금의 기계적 물성과 전기 전도도)

  • Ko, Y.G.;Lee, C.W.;NamGung, S.;Shin, D.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.413-416
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    • 2009
  • The paper deals with the mechanical and electrical responses of submicrocrystalline Cu-3%Ag alloy as a function of strain imposed by equal-channel angular pressing. When inducing the effective strain of 12, the initial grain site of ${\sim}50{\mu}m$ is evidently reduced within the range of $0.2-0.3{\mu}m$ in size, having a reasonably equiaxed shape. The results of tension tests at room temperature exhibit that the tensile strength of the present alloy increases with increasing the amount of strain whereas losing electrical conductivity slightly. This phenomenon can be explained based on fine grained structure together with the non-equilibrium state of grain boundaries.

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Densification and Conolidation of Powders by Equal Channel Angular Pressing

  • Yoon, Seung-Chae;Hong, Sun-Ig;Hong, Sun-Hyung;Kim, Hyoung-Seop
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.978-979
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve both full density and grain refinement of metallic powders with least grain growth. ECAP (Equal channel angular pressing) was used for the powder consolidation. We investigated the consolidation, plastic deformation and microstructure evolution behavior of the metallic powders during ECAP using an experimental method. It was found that high mechanical strength could be achieved effectively as a result of the well bonded powder contact surface during ECAP process of gas atomized Al-Si powders.

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Fatigue Properties of Fine Grained Magnesium Alloys after Severe Plastic Deformation

  • Chung Chin-Sung;Chun Duk-Kyu;Kim Ho-Kyung
    • Journal of Mechanical Science and Technology
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    • v.19 no.7
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    • pp.1441-1448
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    • 2005
  • Fine grained AZ31 and AZ61 magnesium alloys produced by equal channel angular pressing (ECAP) were tested for investigating tensile and fatigue properties, including microstructure, monotonic tensile flow, fatigue life and crack growth rate. For the two alloys, the yield stress of the ECAPed sample was lower than that of the unECAPed (=as received) sample, because of the fact that the softening effect due to texture anisotropy overwhelmed the strengthening effect due to grain refinement. Grain refinement of the AZ31 and AZ61 alloys through ECAP was found not to be significantly effective in increasing fatigue strength.

Microstructural Evolution of Cu-15 wt%Ag Composites Processed by Equal Channel Angular Pressing (등통로각압축공정을 이용하여 제조된 Cu-15 wt%Ag 복합재의 미세구조)

  • Lee, In Ho;Hong, Sun Ig;Lee, Kap Ho
    • Korean Journal of Metals and Materials
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    • v.50 no.12
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    • pp.931-937
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    • 2012
  • The microstructure of Cu-15 wt%Ag composites fabricated by equal channel angular pressing (ECAP) with intermediate heat treatment at $320^{\circ}C$ was investigated by transmission electron microscopy (TEM) observations. Ag precipitates with a thickness of 20-40 nm were observed in the eutectic region of the Cu-15 wt%Ag composite solution treated at $700^{\circ}C$ before ECAP. The Cu matrix and Ag precipitates had a cube on cube orientation relationship. ECAPed composites exhibited ultrafine-grained microstructures with the shape and distribution dependent on the processing routes. For route A in which the sample was pressed without rotation between each pass, the Cu and Ag grains were elongated along the shear direction and many micro-twins were observed in elongated Cu grains as well as in Ag filaments. The steps were observed on coherent twin boundaries in Cu grains. For route Bc in which the sample was rotated by 90 degrees after each pass, a subgrain structure with misorientation of 2-4 degree by fragmentation of the large Cu grains were observed. For route C in which the sample was rotated by 180 degrees after each pass, the microstructure was similar to that of the route A sample. However, the thickness of the elongated grains along the shear direction was wider than that of the route A sample and the twin density was lower than the route A sample. It was found that more microtwins were formed in ECAPed Cu-15 wt%Ag than in the drawn sample. Grain boundaries were observed in relatively thick and long Ag filaments in Cu-15 wt%Ag ECAPed by route C, indicating the multi-crystalline nature of Ag filaments.

Dynamic Deformation Behavior of Ultra-Fine-Grained Pure Coppers Fabricated by Equal Channel Angular Pressing (ECAP으로 제조된 초미세립 순동의 동적 변형거동)

  • Kim, Yang Gon;Hwang, Byoungchul;Lee, Sunghak;Lee, Chul Won;Shin, Dong Hyuk
    • Korean Journal of Metals and Materials
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    • v.46 no.9
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    • pp.545-553
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    • 2008
  • Dynamic deformation behavior of ultra-fine-grained pure coppers fabricated by equal channel angular pressing (ECAP) was investigated in this study. Dynamic torsional tests were conducted on four copper specimens using a torsional Kolsky bar, and then the test data were analyzed by their microstructures and tensile properties. The 1-pass ECAP'ed specimen consisted of fine dislocation cell structures elongated along the ECAP direction, which were changed to very fine, equiaxed subgrains of 300~400 nm in size as the pass number increased. The dynamic torsional test results indicated that maximum shear stress increased with increasing ECAP pass number. Adiabatic shear bands were not found at the gage center of the dynamically deformed torsional specimen of the 1- or 4-pass ECAP'ed specimen, while some weak bands were observed in the 8-pass ECAP'ed specimen. These findings suggested that the grain refinement according to the ECAP was very effective in strengthening of pure coppers, and that ECAP'ed coppers could be used without serious reduction in fracture resistance under dynamic torsional loading as adiabatic shear bands were hardly formed.