• 제목/요약/키워드: Equal Channel Angular Pressing(ECAP)

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Carbon Nanotube Reinforced Metal Matrix Nanocomposites via Equal Channel Angular Pressing

  • Quang, Pham;Jeong, Young-Gi;Yoon, Seung-Chae;Hong, Sun-Ig;Hong, Soon-Hyung;Kim, Hyoung-Seop
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.980-981
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of Carbon nanotube (CNT)/metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT/Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature.

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등통로각압축 공정에서 금형의 단면형상이 공정에 미치는 영향 (Effects of Sectional Shape of Die During ECAP Process)

  • 고성광;김성용;권숙인;김명호;황선근;채수원
    • 대한기계학회논문집A
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    • 제30권7호
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    • pp.765-772
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    • 2006
  • Much research efforts have been made on the equal channel angular pressing (ECAP) which produces ultra-fine grains. Along with the experiments, the finite element method has been widely employed to investigate the deformation behavior of specimen during ECAP and the effect of process parameters of ECAP. In this paper, sectional shape change has been investigated during ECAP with the pure-Zr, Zr-702 by using three-dimensional finite element analysis. The results have been compared with experimental results.

전위쎌에 기초한 미세조직 구성모델을 이용한 ECAP 공정 시 변형과 미세조직의 진화 해석 (Analysis of Deformation and Microstructural Evolution during ECAP Using a Dislocation Cell Related Microstructure-Based Constitutive Model)

  • 김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.207-210
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    • 2004
  • The deformation behavior of copper during equal channel angular pressing (ECAP) was calculated using a three-dimensional version of a constitutive model based on the dislocation density evolution. Finite element simulations of the variation of the dislocation density and the dislocation cell size with the number of ECAP passes are reported. The calculated stress, strain and cell size are compared with the experimental data for Cu deformed by ECAP in a modified Route C regime. The results of FEM analysis were found to be in good agreement with the experiments. After a rapid initial decrease down to about 200 nm in the first ECAP pass, the average cell size was found to change little with further passes. Similarly, the strength increased steeply after the first pass, but tended to saturate with further pressings. The FEM simulations also showed strain non-uniformities and the dependence of the resulting strength on the location within the workpiece.

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ECAP으로 제조된 초미세립 순동의 동적 변형거동 (Dynamic Deformation Behavior of Ultra-Fine-Grained Pure Coppers Fabricated by Equal Channel Angular Pressing)

  • 김양곤;황병철;이성학;이철원;신동혁
    • 대한금속재료학회지
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    • 제46권9호
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    • pp.545-553
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    • 2008
  • Dynamic deformation behavior of ultra-fine-grained pure coppers fabricated by equal channel angular pressing (ECAP) was investigated in this study. Dynamic torsional tests were conducted on four copper specimens using a torsional Kolsky bar, and then the test data were analyzed by their microstructures and tensile properties. The 1-pass ECAP'ed specimen consisted of fine dislocation cell structures elongated along the ECAP direction, which were changed to very fine, equiaxed subgrains of 300~400 nm in size as the pass number increased. The dynamic torsional test results indicated that maximum shear stress increased with increasing ECAP pass number. Adiabatic shear bands were not found at the gage center of the dynamically deformed torsional specimen of the 1- or 4-pass ECAP'ed specimen, while some weak bands were observed in the 8-pass ECAP'ed specimen. These findings suggested that the grain refinement according to the ECAP was very effective in strengthening of pure coppers, and that ECAP'ed coppers could be used without serious reduction in fracture resistance under dynamic torsional loading as adiabatic shear bands were hardly formed.

순수 지르코늄의 등통로각압축(ECAP) 공정에 대한 3차원 유한요소해석 (Three Dimensional Finite Element Analysis of ECAP with pure-Zr)

  • 이강무;권기환;채수원;권숙인;김명호;황선근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.661-665
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    • 2002
  • A lot of investigations have been made in recent years on the equal channel angular pressing (ECAP) which produces ultra-fine grains. The finite element method has been used to investigate this issue. In this paper, pure-Zirconium is considered far ECAP process by three dimensional finite element analysis. The effects of fiction on the deformation behavior have been investigated and compared with two dimensional finite element analysis.

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ECAP가공된 7010 Al 합금의 초소성 변형 특성 (Superplastic Deformation Behavior of ECA dressed 7010 Al Alloy)

  • 김지식
    • 소성∙가공
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    • 제11권3호
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    • pp.255-261
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    • 2002
  • The grain size of 7010 Al alloy was refined to submicrometer level by using equal channel angular pressing (ECAP) and additional warm rolling. The mechanisms of grain refinement in ECAP process were fragmentation of coarse grain to ultra fine subgrains after a few passes and continuous recrystallization of the subgrains with the increase o( passes. Because of ultrafine grain size, essentially low temperature and high strain rate superplasticity was observed after ECAP process and warm rolling to form a sheet metal. The maximum elongation of 700% was obtained for an ECA pressed specimen after IS passes without warm rolling at $450^{\circ}C$ with strain rate of 5x$10^{-3}$/sec.

ECAP한 Al 판재의 판재성형성 (Formability of ECAPed Al Alloy Sheet)

  • ;김인수;이민구;박병현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.285-287
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    • 2006
  • Ultra-fine grained and high hardened Al sheet was obtained by Equal channel angular pressing (ECAP). During this process the microstructure, the hardness and the texture of AA 1050 Al alloy sheet are changed by a severe shear deformation. The plastic strain ratio after the ECAP and subsequent heat-treatment condition has been investigated in this study. It was found that the average r-value of the ECAPed and subsequent heat-treated specimen was 1.7 times higher than those of the initial Al sheet. This could be attributed to the various texture formations through the ECAP and subsequent heat-treatment of AA 1050 Aluminum alloy sheet.

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다단 ECAP 공정에서 단면 형상의 영향 연구 (A Study on the Effect of Sectional Shape Change during Equal Channel Multi-Angular Pressing Process)

  • 고성광;채수원;권숙인;김명호;황성근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1975-1979
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    • 2005
  • Equal channel angular pressing has been employed to produce materials with ultra-fine grains that have high strength and high corrosion resistance properties. Along with the experiments, the finite element method has been widely performed to investigate the deformation behavior of specimen and the effects of process parameters of ECAP. In general, several steps of ECAP have been repeatedly executed. In this paper, the effects of sectional shape change have been investigated during ECMAP (RouteA, RouteC) with pure-Zr by using three-dimensional finite element analysis. The results have been compared with the experimental results.

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마그네슘의 등통로각압축 공정 시 변형 및 파괴 거동에 대한 유한요소해석 (Analysis for Deformation and Fracture Behavior of Magnesium during Equal Channel Angular Pressing by the Finite Element Method)

  • 윤승채;팜쾅;김형섭
    • 대한금속재료학회지
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    • 제46권3호
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    • pp.144-149
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    • 2008
  • Equal channel angular pressing (ECAP) has been studied intensively over the decade as a typical top-down process to produce ultrafine/nano structured materials. ECAP has successfully been applied for a processing method of severe plastic deformation to achieve grain refinement of magnesium and to enhance its low ductility. However, difficult-to-work materials such as magnesium and titanium alloys were susceptible to shear localization during ECAP, leading to surface cracking. The front pressure, developed by Australian researchers, can impose hydrostatic pressure and increase the strain level in the material, preventing the surface defect on workpiece. In the present study, we investigated the deformation and fracture behavior of pure magnesium using experimental and numerical methods. The finite element method with different ductile fracture models was employed to simulate plastic deformation and fracture behavior of the workpiece.

ECAP공정에서 금형의 단면형상이 공정에 미치는 영향

  • 노일주;채수원;권숙인;김명호;황선근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.81-81
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    • 2004
  • 등통로각압축(ECAP, Equal Channel Angular Pressing)공정은 다결정의 재료 덩어리를 두 채널(channel)이 일정하게 교차하는 형태의 금형에 통과시켜 단면적과 단면 형상의 큰 변화 없이 압출하는 성형법으로 다른 공정에 비해 상대적으로 낮은 압력으로 재료에 소성변형을 발생시켜 입자를 미세화 시킬 수 있으며, 기존의 분말야금에 의한 방법에 비해 상용재료를 포함한 광범위한 금속 및 합금에 적용이 용이한 점과 재료 내부에 기포가 거의 잔류하지 않는 점등의 장점을 가지고 있다.(중략)

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