• Title/Summary/Keyword: Epoxy coated reinforcements

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Bond Behaviors of Epoxy Coated Reinforcements Using Direct Pull-out Test (직접 인발 시험을 이용한 에폭시 도막 철근의 부착 특성)

  • Kim, Jee-Sang;Lee, Sang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.298-304
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    • 2017
  • The corrosion of reinforcements embedded in concrete causes some durability problems in reinforced and prestressed concrete structures. The epoxy coated reinforcements are one of the effective and reliable methods to prevent corrosion of reinforcements. However, it has been known that the epoxy coating reduces the bond capacity of reinforcement to concrete. This paper investigates the bond behaviors of epoxy coated reinforcements experimentally using direct pull-out test. Bond behaviors of epoxy coated bars for various reinforcement diameters of 10, 19 and 29mm and thicknesses of cover concrete of 1, 2, 3, and $4.5c/d_b$ (ratio of cover to bar diameter) are examined. Total 66 specimens were manufactured and tested according to the RILEM standard method. As the diameters of the epoxy coated reinforcements increase, the difference of bond strength between epoxy coated reinforcements and uncoated bars also increases. Epoxy coated bars showed more than 85% bond performance compared to those of uncoated bars. A new formular for estimating basic development length of epoxy coated reinforcement based on equilibrium equation is proposed using this experimental result.

An Evaluation of Lap Splice Length of Epoxy Coated Reinforcements Using Beam-End Test (보-단부 시험을 이용한 에폭시 도막 철근의 겹침 이음길이 평가)

  • Kim, Jee-Sang;Kang, Won Hyeak
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.175-182
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    • 2020
  • The application of epoxy coated reinforcements is increased as a means to prevent a corrosion of reinforcements embedded in reinforced concrete structures, However, epoxy coating may reduce the bond capacity between concrete and reinforcement, which results a longer development length and lap splice length. This paper aims to the possibility of modification in lap splice length from reduction of basic development length which was confirmed using a direct pull out test. Total 36 beam specimens were tested to compare the lap splice properties of normal and epoxy coated reinforcements with beam-end test for various lap lengths and diameters of reinforcements. According to the results on failure modes, deformations, and crack widths of this experiments, the modification factor of 1.2 should be used, though the direct bond capacity is assured through direct pull out test.

Bond Behavior of Epoxy Coated Reinforcement Using Direct Pull-out Test and Beam-End Test (직접인발시험과 보-단부 시험을 이용한 에폭시 도막 철근의 부착특성)

  • Kim, Jee-Sang;Kang, Won Hyeak
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.271-278
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    • 2019
  • The corrosion of reinforcements embedded in concrete causes severe deterioration in reinforced concrete structures. As a countermeasure, epoxy coated reinforcements are used to prevent corrosion of reinforcements. When epoxy coated bars are used, the resistance of corrosion is excellent, but epoxy coating on the bars have a disadvantage of reduction in bond capacity comparing to that of normal bars. Therefore, it is necessary to confirm the bond performance of epoxy coated reinforcements through experimental and analytical methods. Bond behaviors of epoxy coated bars for various diameters of 13 and 19mm and thicknesses of cover concrete of 3 types(ratio of cover to bar diameter) are examined. As the diameters of the epoxy coated bars increase, the difference of bond strength between epoxy coated and uncoated bars also increases and damage patterns showed pull out failure. In addition, finite element analysis was performed based on the bond-slip relationship obtained by direct pullout test and compared with the flexural test results. It is considered that flexural member test is more useful than pullout test for simulating the behavior of actual structure.

An Experimental Study on Corrosion Resistance of Epoxy Coated Reinforcements (에폭시 도포철근의 내 부식성능에 관한 실험적 연구)

  • 오병환;엄주용;권지훈
    • Magazine of the Korea Concrete Institute
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    • v.4 no.4
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    • pp.161-170
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    • 1992
  • 근래 들어 철근 콘크리트에 있어서의 철근부식이 관심의 대상이 되고 있는데 그이유는 이 현상이 실제 구조물에서 광범위하게 발생함이 확인되었고 이로 인한 보수비용이 급증하였기 때문이다. 철근의 부식이 처음 거론된 것은 해양구조물과 내화학성 구조물에서였고 최근 들어서는 교량상판, 주차공간등 염기에 노출되어 철근 부식이 우려되는 각 종의 구조물에 광범위하게 그 대책이 연구되기에 이르렀다. 이와같은 철근부식이 제어방법으로는 첫째로 콘크리트의 수밀화를 들 수 있고 다음으로 콘크리트의 표면을 처리하거나 피복두께를 늘이는 방법이 있다. 마지막으로 철근자체에 방청성능을 직접 부여하여 방법에 속하는 에폭시 도포 철근의 기본적인 방청성능을 고찰하기 위해 수행되었다. 연구결과 에폭시 도포철근의 방청성능은 매우 우수함을 발견하였고 앞으로 활용이 기대되고 있다.

DURABILITY TESTING OF MARINE REINFORCED CONCRETE UNDER FATIGUE LOADING, PART I AND II (피로하중을 받는 해양 콘크리트의 내구성 연구)

  • ;D. V. Reddy
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.348-353
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    • 1996
  • This study addresses the evaluation of the durability of reinforced concrete marine structures subjected to fatigue loading. The laboratory investigation was carried out on full and half size reinforced concrete specimens with three different water cement ratios (0.3, 0.4, and 0.56), static and fatigue loading conditions, and epoxy-coated and regular black steel reinforcements. The marine tidal zone was simulated by alternate filling and draining of the tank (wet and dry cycled), and a galvanostatic corrosion technique to accelerate corrosion of reinforcement was used. Half-cell potentials and changes of crack width were measured periodically during the exposure and followed by ultimate strength testing. The significant findings include adverse effect of fatigue loading, existence of an explicit size effect, poor performance of epoxy coated steel, and negative effect of increasing water/cement ratio.

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Influence of different fatigue loads and coating thicknesses on service performance of RC beam specimens with epoxy-coated reinforcement

  • Wang, Xiao-Hui;Gao, Yang;Gao, Run-Dong;Wang, Jing;Liu, Xi-La
    • Computers and Concrete
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    • v.19 no.3
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    • pp.243-256
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    • 2017
  • Epoxy-coated reinforcing bars are widely used to protect the corrosion of the reinforcing bars in the RC elements under their in-service environments and external loads. In most field surveys, it was reported that the corrosion resistance of the epoxy-coated reinforcing bars is typically better than the uncoated bars. However, from the experimental tests conducted in the labs, it was reported that, under the same loads, the RC elements with epoxy-coated reinforcing bars had wider cracks than the elements reinforced with the ordinary bars. Although this conclusion may be true considering the bond reduction of the reinforcing bar due to the epoxy coating, the maximum service loads used in the experimental research may be a main reason. To answer these two phenomena, service performance of 15 RC beam specimens with uncoated and epoxy-coated reinforcements under different fatigue loads was experimentally studied. Influences of different coating thicknesses of the reinforcing bars, the fatigue load range and load upper limit as well as fatigue load cycles on the mechanical performance of RC test specimens are discussed. It is concluded that, for the test specimens subjected to the comparatively lower load range and load upper limit, adverse effect on the service performance of test specimens with thicker epoxy-coated reinforcing bars is negligible. With the increments of the coating thickness and the in-service loading level, i.e., fatigue load range, load upper limit and fatigue cycles, the adverse factor resulting from the thicker coating becomes noticeable.

AnExperimental Study on Corrosion Resistance of Epoxy Coated Reinforcements (에폭시 도포철근의 내 부식성능에 관한 실험적 연구)

  • 오병환;엄주용;권지훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.10a
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    • pp.88-93
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    • 1992
  • 근래 들어 철근 콘크리트에 있어서의 철근 부식이 관심의 대상이 되고 있는데 그 이유는 이 현상이 실제 구조물에서 광범위하게 발생함이 확인되었고 이로 이한 보수비용이 급증하였기 때문이다. 철근의 부식이 처음 거론된 것은 해양구조물과 내화학성 구조물에서였고 최근 들어서는 교량상판, 주차공간 등 염기에 노출되어 철근 부식이 우려되는 각 종의 구조물에 광범위하레 그 대책이 연구되기에 이르렀다. 이와 같은 철근부식의 제어방법으로는 첫째로 콘크리트의 수밀화를 들 수 있고 다음으로 콘크리트의 표면을 처리하거나 피복두께를 늘리는 방법이 있다. 마지막으로 철근 자체에 방청성능을 직접 부여하여 철근의 부식을 방지하고자 하는 방법을 들 수 있다. 본 연구는 이러한 대책중에서 가장 적극적인 방법에 속하는 에폭시 도포 철근의 기본적인 방청성능을 고찰하기 위해 수행되었다.

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The Study on the Behavior of Polarization curve of Reinforcement with Oxidation Layer (산화피막이 있는 철근의 분극곡선의 거동에 대한 연구)

  • 한정섭
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.60-66
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    • 2000
  • In order to study for corrosion behavior of reinforcing steel with oxidation layer. Experiments were done with various NaCl concentrations and with immersion time in simulated concrete pore solution(SPS) the characteristics of corrosion behavior were measured by polarization resistance method and cyclic potentiodynamic method. reinforcements were coated by epoxy except corrosion without oxidation layer and it also showed two anodic-nose. by the result of potention dynamic test the potential curve shift to low with time and anodic-nose was appeared with 3% NaCl solution after 15 days. By result of cyclic Potentiodynamic test the type of corrosion was different accoding to concentration.

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