• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2001년도 하계학술대회 논문집
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• pp.303-306
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• 2001

Composite insulating materials used in outdoor high voltage equipment are required to have high electric performance because of the miniaturization. The frequence dependence of the permittivity and the loss tangent have important information. In this paper we describe the frequency dependence of the permittivity and the loss tangent for epoxy resin filled with silica and the influence of filler shape on the dielectric properties. The increment of tan $\delta$ in the low frequency region is caused by the increment of both of the electrical conductivity and the polarization due to the shape of filler and water sbsorbed in and near the interface between the fillers and resins. Result of charge current and discharge measure, electric conduction increased according to voltage.

• Corrosion Science and Technology
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• 제21권2호
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• pp.111-120
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• 2022

To solve the corrosion problem of industrial equipment and other constructions containing metals, corrosion protection can be performed by using coating which provides a barrier between the metal and its environment. Coatings play a significant role in protecting irons and steels in harsh marine and acid environments. This study was conducted to identify an anti-corrosive epoxy coating for carbon steel composite with 0.1, 0.3, and 0.5 wt% concentrations of nanoparticles of SiO₂ using the dip-coating method. The electrochemical behavior was analyzed with open circuit potential (OCP) technics and polarization curves (Tafle) in 3.5 wt% NaCl and 5 vol% H₂SO₄ media. The structure, composition, and morphology were characterized using different analytical techniques such as X-ray Diffraction (XRD), Fourier Transform Infrared spectrum (FT-IR), and Scanning Electron Microscopy (SEM). Results revealed that epoxynano SiO₂ coating demonstrated a lower corrosion rate of 2.51 × 10^-4 mm/year and the efficiency of corrosion protection was as high as 99.77%. The electrochemical measurement showed that the nano-SiO₂ / epoxy coating enhanced the anti-corrosive performance in both NaCl and H₂SO₄ media.

• 공업화학
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• 제30권1호
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• pp.68-73
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• 2019

실리카 표면의 개질을 위하여 다양한 조건 하에서 tetraethyl orthosilicate (TEOS)로부터 졸-겔 공법으로 제조한 실리카 졸에 실란 커플링제인 octyltrimethoxysilane (OTMS) 또는 hexadecyltrimethoxysilane (HDTMS)을 반응시켰다. 얻어진 반응물들의 SEM-EDS, 열분석 및 원소분석을 통하여 실리카의 표면이 유기물로 개질된 것을 확인할 수 있었다. 유기용매에서의 분산성 및 에폭시 수지와 복합화한 필름의 표면 조도 등을 평가한 결과, 에탄올을 용매로 사용하여 $50^{\circ}C$에서 TEOS를 24 h 가수분해하고, OTMS를 2 h 반응시킨 물질이 최적으로 나타났다. 이와 같은 표면 개질 실리카를 포함하는 복합체 필름의 산소 투과도를 측정한 결과, 개질 실리카를 포함하지 않는 필름에 비하여 산소 투과도가 12% 저하된 것을 확인할 수 있었다.

• Korean Chemical Engineering Research
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• 제50권2호
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• pp.371-378
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• 2012

3-Glycidoxypropyltrimethoxy silane(GPTMS)으로 친수성의 실리카 나노입자(SNPs)를 소수화하였으며, 소수화된 SNPs를 폴리우레탄-우레아(PUU) 에멀젼과 혼합하여 SNPs/PUU 나노복합체 필름을 제조하였다. 필름 제조 후 PUU 매트릭스 내 SNPs의 함량, SNPs 표면의 소수화 정도, 에폭시 그룹과의 열경화 반응 여부가 필름의 물성에 미치는 영향을 분석하였다. SNP 표면에 도입된 GPTMS의 최대 함량은 $1.99{\times}10^{-6}\;mol/m^2$로 SNP 표면적 기준으로 약 53% 수준이었다. GPTMS에 의한 소수화로 PUU 매트릭스 내 SNPs의 분산성이 향상되었으며, SNPs 함량이 5 wt.%에서 20 wt.%로 증가함에 따라 SNPs/PUU 나노복합체 필름의 유연성은 감소하였으나, 열 안정성은 증가하였다. 특히 Young's modulus와 tensile modulus는 에폭시의 열경화 반응 후에 크게 증가하였다.

• Corrosion Science and Technology
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• 제14권5호
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• pp.213-217
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• 2015

Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

• Structural Engineering and Mechanics
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• 제76권2호
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• pp.175-191
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• 2020

In this study, the effect of Nano silica (SiO2) on the buckling strength of the glass fiber reinforced laminates containing the machining process causes holes were investigated. The tests have been applied on two status milled and non-milled. To promote the mechanical behavior of the fiber-reinforced glass epoxy-based composites, Nano sio2 was added to the matrix to improve and gradation. Nano sio2 is chosen because of flexibility and high mechanical features; the effect of Nanoparticles on surface serenity has been studied. Thus the effect of Nanoparticles on crack growth and machining process and delamination caused by machining has been studied. We can also imply that many machining factors are essential: feed rate, thrust force, and spindle speed. Also, feed rate and spindle speed were studied in constant values, that the thrust forces were studied as the main factor caused residual stress. Moreover, entrance forces were measured by local calibrated load cells on machining devices. The results showed that the buckling load of milled laminates had been increased by about 50% with adding 2 wt% of silica in comparison with the neat damaged laminates while adding more contents caused adverse effects. Also, with a comparison of two milling tools, the cylindrical radius-end tool had less destructive effects on specimens.

• 공업화학
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• 제22권1호
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• pp.104-108
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• 2011

소형 반도체 접착에 쓰이는 비전도성 고분자 접착제에서 발생하는 문제점으로는 접착소재와 칩 또는 기판 간의 열팽창계수 차이에 의한 박리, 크래킹 및 접착력 부족 등이 있다. 이러한 결점의 보완을 위하여 실리카, 나노클레이 등의 무기입자를 첨가한 고분자 복합소재를 통해 접착제의 열팽창계수를 낮추거나, 접착소재에 유연성 첨가제를 첨가하는 방법 등이 사용되고 있다. 본 연구에서는 양 말단에 아민기를 가지는 아미노 변성 실록산(AMS)을 유연제로 활용하기 위한 실험으로서, 다른 당량을 갖는 두 종류의 AMS의 함량을 1, 3, 5, 7, 9, 10 phr로 변화시켜 AMS/에폭시 복합체를 제조하였다. 그 결과, 당량이 작은 AMS인 KF-8010과 에폭시 복합체의 유리전이 온도는 148에서 $122^{\circ}C$까지, 당량이 큰 AMS인 X-22-161A와 에폭시의 복합체의 유리전이 온도는 148에서 $121^{\circ}C$까지 감소하여 AMS의 당량 변화에 대한 영향이 크지 않음을 확인하였다. KF-8010/에폭시 복합체의 모듈러스는 2648에서 2143 MPa까지 X-22-161A/에폭시 복합체는 2648에서 2015 MPa까지 감소하여 큰 당량의 AMS를 첨가한 에폭시 복합체가 적은당량의 AMS를 첨가한 에폭시 복합체보다 더 큰 폭의 모듈러스 감소율을 확인하였다.

• 전기학회논문지
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• 제61권10호
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• pp.1454-1460
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• 2012

In order to develop an new electric insulation material for heavy electric equipments, epoxy/micro/nano composite (EMNC) was prepared by mixing micro-silica with nano layered silicate, where the nano layered silicate was synthesized by our electric field dispersion method, EMNSC was prepared by treating the EMNC with a silane coupling agent. Thermal properties such as glass transition temperature (Tg) and thermal expansion coefficient, and DMA characteristics were studied, and mechanicla properties such as tensile and flexural tests were performed. AC electrical insulation strength was also tested. All properties of EMNSC were modified by treating EMNC with silane coupling agent and it was confirmed that our new developed composites could be used in the heavy electric equipments.

• Composites Research
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• 제34권4호
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• pp.264-268
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• 2021

이 연구에서 우리는 3차원 계층적 나노구조화된 유/무기 복합 표면을 가진 소수성 코팅/필름을 제조하는 방법을 제안한다. 먼저 근접장 나노패터닝(PnP)이라 불리는 첨단 포토리소그래피 기술을 통해 에폭시 기반의 대면적 3차원 정렬 나노다공성 템플릿을 준비하였다. 이후, 딥 코팅을 통해 평균 직경이 22 nm인 실리카 나노입자를 템플릿에 조밀하게 함침시켜 계층적 구조화된 표면을 구현하였다. 표면에 공존하는 마이크로 및 나노 스케일 거칠기로 인해, 제조된 복합 필름은 대조군에 비해 물에 대한 높은 접촉각(>137도)을 나타내었다. 따라서 본 연구를 통해 개발된 소재 및 공정은 전통적인 코팅/필름 분야에서 다양하게 활용될 수 있을 것으로 기대된다.