• Title/Summary/Keyword: Engine lubrication system

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Experimental Study on the Tribological Characteristics including of Oil Leakage in Valve Stem

  • Lee, Il-Kwon;Chun, Yoon-Soo;Kim, Sung-Won;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.421-422
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    • 2002
  • The purpose of this paper is to investigate the leakage characteristics of the valve stem in the gasoline engines. Especially, three factors affecting oil leakage are the power cylinder, engine head system, and the positive crankcase ventilation system. Which is the most variables, analysis difficulty is the valve stem seal characteristics. The testing system is used with oil motoring system. The leakage of an engine is analyzed for the cylinder temperature, atmosphere pressure, positive pressure, negative pressure, revolution of the camshaft and the surface roughness of the valve stem.

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Leakage Characteristics of LPG injector with Low Viscosity LPG Fuel (저점도 LPG연료 인젝터의 누설특성에 관한 연구)

  • Kim, C.U.;Park, C.W.;Oh, S.M.;Kang, K.Y.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.8-15
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    • 2005
  • The use of clean gaseous fuels for the purpose of high efficiency and low emission in automotive engines has tendency to increase in order to meet the reinforcing emission regulations and to efficiently utilize limited natural resources. Automotive companies developed and commercialized a LPG liquid injection system, which is mounted on LPLi(Liquid Phase LPG Injection) engines and vehicles based on this research trend. This research examines the biggest problem in LPLi engine, that is, the leakage characteristics of low viscosity LPG fuel according to the injector design variables. This study is also aimed to improve the performance of fuel-leakage in LPLi engine through the addition of a lubrication improver in HFRR(High Frequency Reciprocating Rig) facility. The needle displacement and the spring displacement of an LPLi injector are found to be already optimized. The possibility of a maximum of 70% leakage reduction compared to a conventional case, is verified when 1000ppm of a lubrication improvement material is added and 40% increase of a injector spring constant (K) is applied.

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The Development of the Turbo Generator System with Direct Driving High Speed Generator (고속 발전기 직접 구동 방식의 터보 제너레이터 시스템 개발)

  • 노민식;박승엽
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.6
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    • pp.87-94
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    • 2003
  • This paper presents results of the development of the turbo generator system with structure which is HSG(High Speed Generator) installed directly to gas-turbine engine. Turbo generator with a high speed motor-generator directly has many advantages aspects of weight, size, lubrication system and complexity of the system compared of conventional turbo generator system with a gear box. But because of direct high speed operation of the high speed generator, we have to need stable high speed motor driving algorithm for perfect engine ignition when engine start. Also we have to need the design of the Power conditioning unit(PCU) for converting high speed AC output power to conventional AC power or needed DC power.

Size and Shape Optimization of the Oil Pump for Fuel Consuming Reduction (엔진 연비 향상을 위한 오일펌프 사이즈/형상 최적화)

  • Jo, Sok-Hyun;Nam, Kyung-Woo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.22-28
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    • 2008
  • Generally block imbedded type oil pump is adopted to make a small engine. In this paper 1D/3D numerical simulations were conducted to reduce energy consumption of the block imbedded type oil pump. At each stage of engine development we have estimated the oil flow rate and pressure to optimize oil pump sizes by using the 1D system analysis and then accomplished 3D CFD(Computational Fluid Dynamics) simulations to optimize oil pump shapes including inlet/outlet port. As a result, the energy consumption of oil pump has been reduced to nearly 27% and the engine fuel consumption to $1{\sim}1.5%$.

A Numerical investigation of Oil Jet in an Engine Piston (피스톤 냉각용 Oil Jet 유동 수치해석)

  • Li, Li;Kwon, Ji-Hyuk;Jung, Ho-Yun;Choi, Yoon-Hwan;Lee, Yeon-Won
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.33-34
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    • 2005
  • The internal state of an automotive engine is very severe. A piston exposes burnt gas of over $2000^{\circ}$ nd is shocked by high pressure at the time of explosion. Furthermore strong friction is caused by high speed motion. A study on the cooling of the piston requires because the cooling and lubrication of the piston has an effect on the life and efficiency of engine directly. The previous system of oil jet cooled only the bottom of the piston. In order to improve the cooling efficiency, the oil gallery is made inside the piston, and oil flows into the oil gallery. The flow rate of oil at the entrance of oil gallery is important because of the cooling efficiency. The purpose of this study is the investigation of fluid flow characteristics of oil jet and flow rate into the oil gallery.

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Analysis of instantaneous friction in full-circumferentially grooved engine main bearings (원주방향 윤활홈을 갖는 엔진 주베어링의 연속 마찰 해석)

  • 전상명
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.35-46
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    • 1990
  • The instantaneous friction in main bearings of a single cylinder diesel engine was determined by measuring the instantaneous angular velocity, calculating the resulting forces acting on the bearings, and solving the unsteady Reynolds equation in combination with the mobility method. The considered system consists of only the crankshaft with flywheel and oil pump. The thermal effects were not considered because of the short testing time. The tests were conducted using an electric start motor. The results indicated that when the bearing is not near equilibrium for very small speeds, simple film lubrication theories are not accurate. The details of grooves and unsteady terms in the Reynolds equation cannot be ignored for increasing efficiency of instantaneous friction calculation of the engine bearings. The effects of speed on instantaneous friction and energy lost in friction were determined.

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Importance Of Tribology in Positive-Displacement Type of Fluid Machinery and Heat Engine

  • Nakahara, Tsunamitsu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.3-8
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    • 1998
  • The industrial revolution in England was based on the manufacturing systems by the power of water mill and rapidly progressed by the innovation of steam engine. It is no exaggeration to say that today's civilization is realized by the development of various types of power machinery, namely fluid machinery and heat engine. The electric energy is converted mainly from thermal energy (mainly steam) of mineral oil, coal and nuclear fuel through generator connected with steam turbine which is a kind of power machinery. There are various types of power machinery as shown in Tables 1a and 1b. They are classified into two types by use. One is absorption type of fluid and/or thermal energy, for examples, windmill and heat engine. The other is provision type of the energies for examples, pump, compressor and propulsion. By flow type, they are also classified by two types, turbo type and positive-displacement type. The turbo type began from water mill and windmill and evolve to steam turbine and finally to gas turbine. The positive-displacement type started from reciprocating water pump and developed into steam engine and changed to reciprocating combustion engine. The pumps and motors used in oil hydraulic system for power control are also positive-displacement type.

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Simulation Study for Engine Friction Reduction through the Enhancement of Temperature Distribution along Cylinder Liner in a Heavy Duty Diesel Engine (대형 상용 디젤 엔진의 실린더 라이너 온도 분포 개선을 통한 엔진 마찰 저감 - 해석적 연구)

  • Park, S.Y.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.11-18
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    • 2012
  • 대형 상용 엔진에서 발생하는 유효 도시 마력의 약 4~15%는 마찰 손실을 통해서 사라지며 마찰 손실 중 약 40~55%는 엔진 실린더와 피스톤 사이의 마찰에 의하여 발생하여, 엔진 전체에서 발생하는 마찰 손실 중 가장 많은 부분을 차지하고 있다. 이 연구에서는 엔진 실린더 라이너의 온도 분포 개선을 통해 라이너를 따라 유막을 형성하고 있는 윤활유의 적정 점성을 유지시키는 방법을 제시하고자 한다. 피스톤-라이너에서 발생하는 마찰 특성은 피스톤의 행정 위치에 따라서 접촉 마찰과 유막에 의한 마찰로 구분되며 이에 따라 요구되는 윤활유의 점성 특성 또한 달라진다. 먼저 해석 모델을 통하여 실린더 라이너 내부 온도 분포 특성을 확인한 후 피스톤 마찰 특성을 고려한 적정 온도 분포를 고찰하며 실린더 라이너에 열저항 코팅을 통해서 이를 구현하였다. 또한 실린더-피스톤 간의 마찰/윤활 해석을 통하여 열저항 코팅의 마찰 개선효과를 확인하였다.

A Study on Nozzle of Oil Jet using CFD (CFD를 이용한 Oil Jet의 노즐부 해석)

  • Jung, Ho-Yun;Kwon, Ji-Hyuk;Lee, Jong-Hoon;Choi, Yoon-Hwan;Lee, Yeon-Won
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.205-209
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    • 2005
  • Now a days Automobiles are becoming more important in our life, the study on piston of engine is needed because, piston's cooling and lubrication of piston have an effect on the life and efficiency of engine directly. So, this study is about nozzle part of oil jet for cooling piston in the automotive engine. Piston exposes combustion gas of over $2000^{\circ}C$ and is shocked high pressure at the time of explosion shortly. Furthermore strong friction occurs by high speed rotation. The cooling system is considered from oil jet to piston. The previous system cooled the lower part of piston only. So, efficiency was low. To improve this system, make the oil gallery in the piston, and oil flows into the gallery. The value of oil flow rate into the gallery is important. Consequently, the point of this study is the research of investigation of flow characteristics for variable Re number. This study has been modelled by a commercial CFD code FLUENT, allowing to assess its validity

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On Characteristics of Regulator System in Hydraulic Piston Pump (유압 피스톤 펌프 레귤레이터 시스템 특성 연구)

  • 여명구;김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.266-272
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    • 2000
  • The importance of variable displacement piston pump is recently increasing in industrial applications, as it is widely used for raising the energy level of the fluid in hydraulic system. The regulator is the device that controls the pump output flow depending on the machine load and engine speed, and that regulates the discharge flow of the piston pump by controlling the swivel angel. This work deals with constant power control of a regulator system in bent-axis type piston pump. In order to use engine power effectively, it is important to keep the horsepower from the engine to the pump constant. Therefore, optimum power usage is obtained by accurately following the power hyperbola. First, the governing equations of the regulator are derived, and analysis is performed by numerical simulation in which significant parameters of regulator are identified. Also, we designed and manufactured the prototype of the constant power control regulator for experiments. The experimental results show the responsibility and pressure-flowrate characteristics and these are compared with the theoretical analysis. As the result, it is confirmed that the characteristics of the designed regulator correspond to the numerical simulation.

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