• Title/Summary/Keyword: Engine loading

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Finite Element Analysis of Thermal Fatigue Safety for a Heavy-Duty Diesel Engine (대형디젤엔진의 열적 피로안전도 분석을 위한 유한요소해석)

  • 조남효;이상업;이상규;이상헌
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.122-129
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    • 2004
  • Finite element analysis was performed to analyze structural safety of a new heavy-duty direct injection diesel engine. A half section of the in-line 6-cylinder engine was selected as a computational domain. A mapping method was used to project heat transfer coefficients from CFD results of engine coolant flow onto the FE model. The accurate setting of thermal boundary condition on the FE model was expected to result in improved prediction of temperature, cylinder bore distortion, and stresses. Characteristics of high cycle fatigue were investigated by assuming the engine was operated under the following five loading conditions repeatedly; assembly force, assembly force with thermal loading, alternating maximum gas pressure loading at each cylinder combined with assembly force and thermal loading. Distribution of fatigue safety factor was calculated by using it Haigh diagram in which the maximum and the minimum stresses were selected from the five loading cases.

A Study on Unsteady Thermal Loading of Hydrogen Engine with Dual Injection (이중분사식 수소기관의 비정상 열부하 해석에 관한 연구)

  • Wei, Shin-Whan;Kim, Yun-Young;Kim, Hong-Jun;Lee, Jong-Tai
    • Transactions of the Korean hydrogen and new energy society
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    • v.12 no.2
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    • pp.147-155
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    • 2001
  • To measure of thermal loading in the combustion chamber of hydrogen engine with dual injection, instantaneous wall-surface temperature and unsteady heat flux of the cylinder head are measured and analyzed. The maximum wall surface temperature is shown in direct injection region which has large heat supplied. Partial and spatial temperatures have slight deviation in transient region of injection, though injection method change suddenly. All of thermal characteristics such as instantaneous temperature, temperature swing and heat flux of hydrogen engine with dual injection are remarkably higher than those of gasoline engine. It means necessity of additional countermeasure of thermal loading.

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Analysis of Thermal Loading of a Large LPG Engine Piston Using the Inverse Heat Conduction Method (열전도의 역문제 방법을 이용한 대형 LPG 엔진 피스톤의 열부하 해석)

  • Park Chul-Woo;Lee Boo-Youn
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.820-827
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    • 2006
  • The convection heat transfer coefficients on the top surface of a large liquid petroleum liquid injection(LPLi) engine piston are analyzed by solving an inverse thermal conduction problem. The heat transfer coefficients are numerically found so that the difference between analyzed temperatures from the finite element method and measured temperatures is minimized. Using the resulting heat transfer coefficients as the boundary condition, temperature of a large LPLi engine piston is analyzed.

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A Study of Loading Conditions for Developing the High-speed Bearings of the Gas-turbine Engine (가스터빈 엔진용 고속 베어링의 상세 설계를 위한 베어링 하중 조건에 관한 연구)

  • Kim, Sun Je;Kim, Yeong Ryeon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.4
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    • pp.102-109
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    • 2015
  • The methodology to calculate loads on the bearings of the gas-turbine engine is presented for design of high-speed bearing. Firstly, the loads on the bearings are formulated according to the force and moment equilibrium with gyroscopic moment in three-dimensional space. Afterward, operating loading conditions of the engine are presented by applying the Joint Service Specification Guide, and magnitudes of transient and steady bearing loads are estimated based on the operating conditions. The calculated loading conditions of the bearings will be used for the essential design boundaries for the detail structural design and rig test.

A Study on Engine Performance at the Intake Air Compensation by Supercharging in the Low Speed Diesel-Atkinson Cycle (과급에 의한 흡입공기 보상 시 저속 디젤-아트킨슨사이클에서 엔진성능에 대한 연구)

  • Jang, Tae-Ik
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.8
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    • pp.1009-1015
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    • 2011
  • In this study, in the high expansion cycle was conduced by variable valve timing system composition to close intake valve late, and in the intake air reduction on the low compression was solved by supercharging pressure. In this wise, by constituting Diesel-Atkinson cycle, this study looked into a possibility of thermal efficiency improvement. As a result, there was improvement in thermal efficiency and output in a whole range of closing timing from ABDC $40^{\circ}$ to ABDC $80^{\circ}$. However, after ABDC $70^{\circ}$ of closing timing, the thermal efficiency increase was getting smaller. As the result of the study, the optimum intake valve closing timing was about ABDC $70^{\circ}$, high loading territory of engine was more effective than low loading territory, and engine operation in middle loading territory was stable. At this time, brake thermal efficiency was 12.5% higher than ordinary engine on average.

Experimental Study on the Size Distribution of Diesel Particulate Matter (DPM) (디젤 입자상물질의 크기분포 특성에 관한 실험적 연구)

  • 연익준;권순박;이규원
    • Journal of environmental and Sanitary engineering
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    • v.17 no.2
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    • pp.11-17
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    • 2002
  • Diesel particulate matter (DPM) is known to be one of the major harmful emissions produced by diesel engines. The majority of diesel particles are in the range of smaller than $I{\mu}\textrm{m}$. Because of their tiny volume, ultrafine diesel particles contribute very little to the total mass concentration which is currently regulated for automobile emissions. Diesel particles are known to have deleterious effects upon human health because they penetrate human respiratory tract and have negative effects on the health. The measurement of the number distribution of nanometer size particles (nanoparticles) in the diesel exhaust emission is important in order to evaluate their environmental and health impact, and to develop new types of diesel particulate filters. In this study, we directly sampled particulate matters emitted from a diesel truck mounted on the chassis dynamometer by a flow separator and dilution system, and measured the nanoparticles using two types of differential mobility analyzers combined with a Faraday cup electrometer (FCE) and a condensation particle counter (CPC). The particle size distributions were analyzed by changing engine operation condition, i.e. ratio of engine loading. The total number concentration of particles were increased with the engine loading ratio and the nanoparticles (less than 50nm) were affected by hydrocarbon (HC) concentration in the diesel exhaust.

Fatigue Analysis of Crankshaft for Medium-speed Diesel Engine (중속 디젤엔진 크랭크축의 피로해석)

  • Son, Jung-Ho;Lee, Jong-Hwan;Kim, Won-Hyun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.549-553
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    • 2007
  • Moving parts of the rotating and reciprocating mechanism are the most important components of the diesel engines and require very high reliability in their design. Especially the crankshaft, the key component of running gear (powertrain), is subject to complicated loadings such as bending, shear and torsion coming from firing pressure, inertia forces and torsional vibration of crankshaft system. Intrinsically they show different cyclic patterns of loading in both direction and magnitude, and thus ordinary approach of proportional loading is less valid to analyze the dynamic structural behavior of crankshaft. In this paper, new fatigue analysis method is introduced to analyze and design the crankshaft of a medium-speed diesel engine in order to consider the non-proportional multi-axial loads realistically as well as to present the general fatigue analysis approach for an engine crankshaft.

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Initial Sizing of a Roadable PAV Considering Airfoil and Engine Types (익형과 엔진 종류를 고려한 도로주행형 PAV 초기 사이징)

  • Cha, Jae-Young;Hwang, Ho-Yon
    • Journal of Advanced Navigation Technology
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    • v.23 no.1
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    • pp.44-54
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    • 2019
  • In many countries, there are needs of new transportations to replace ground congestions due to growing number of cars. In addition, the increase in the number of cars held by economic growth will further increase traffic congestion in the future. To overcome this problem, many researches have been performed for personal air vehicle (PAV). In this study, the wing loading and the power-to-weight ratio that are major design parameters for the sizing of roadable PAVs were calculated for different kinds of airfoil and engine types. I.e., in the sizing process, the study was conducted to determine the design point using the graphs of wing loading, power-to-weight ratio, brake horse power, and fuel efficiency for the given mission profiles considering domestic environments and the FAR PART 23 which is the GA class aircraft certification standard. As a result of sizing, using diesel engine require high maximum take-off weight, wing area, and power compared to gasoline engine due to more engine weight.

Visualization of Coolant Flow in the Cylinder Read and Exhaust Valve Bridge for the Countermeasure of Thermal Loading in the DOHC Gasoline Engine (DOHC 가솔린기관의 열부하대책을 위한 실린더헤드 및 국소 배기밸브 브릿지부의 냉각수 유동해석)

  • 위신환;이종태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.1-10
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    • 2002
  • As the preliminary stage for the countermeasure of thermal loading in miller cycle engine, coolant flows in the cylinder head of base engine including exhaust valve bridge were visualized and analyzed by using PIV technique. It was found that low coolant velocity regions were around exhaust valve bridge, around which stagnation of the coolant flow was observed due to the complex geometry configuration of water jacket. And velocity variation between each cylinder was remarkable. For the countermeasure of these, it is necessary to enhance coolant flow around exhaust valve bridge and to improve the deviation of coolant flow between each cylinder.

Structural Analysis on the Heavy Duty Diesel Engine with Compacted Graphite Iron (CGI를 이용한 대형 디젤엔진의 구조해석)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.602-607
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    • 2007
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. The compacted graphite iron (CGI) is a material currently under study for the engine demanded for high torque, durability, stiffness and fatigue. In this study, three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis by using property of CGI. The FE model of the heavy duty diesel engine section consisting with four half cylinder was selected. The heavy duty diesel engine section include cylinder block, cylinder head, liner, bearing cap, bearing and bolt. The loading conditions of engine are pre-fit load, assembly force and gas force.

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