• Title/Summary/Keyword: Engine friction

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엔진 크랭크샤프트 베어링에 대한 마찰 및 온도 특성에 대한 실험적 연구 (An Experimental Study of the Friction and Temperature characteristics of Engine Crankshaft Bearings)

  • 조명래;문회지;장인배;한동철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1993년도 제18회 학술대회 초록집
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    • pp.57-62
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    • 1993
  • To increase the fuel economy, a reduction of friction loss is important in engines. Experimental investigations have been required for reducing the friction loss of crankshaft bearings. Hydraulic cylinder, and servo control ler system which modified the applied load, and test rig for the observation of the characteristics of engine crankshaft bearings were designed and fabricated. Experiment is performed. Friction torque, journal locus and circumferential temperature variations of crankshaft bearings were measured with appling load, revolution speed, and oil inlet temperature, etc.

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엔진배기밸브의 내열강 이종재 마찰용접의 최적화와 고온 크리프의 실시간 예측 및 AE에 의한 실시간 평가 (Dissimilar Friction Welding of Engine Exhaustive Valve and High Temperature Creep Prediction and Their Real-Time Evaluation by AE)

  • 이상국;오정환;오세규
    • 한국해양공학회지
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    • 제13권1호통권31호
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    • pp.1-10
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    • 1999
  • The engine exhaustive valve became essential as the important element. The dissimmilar welding method of exhaustive valve head to stem was asked for manufacturing the engine exhaustive valve, for which the electric resistance are welding has been conventionally used, resulting in poor quality of the welded joint. In this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also the development of in-process real-time weld qudlity(such as strength and toughness) evaluation technique by acoustic emission for friction welding of the engine exhaustive valve(SUH3-SUH35 dissimilar steels) were perfomed. The high temperature(500, 500, 600$^{circ}$C) creep properties prediction of the friction welded joint of SUH3-SUH35 was investigated relating to the initial strain meethod(ISM) as a new approach, resulting in obtaining an experimental equation of creep life prediction.

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마찰저감제의 마찰특성에 관한 실험적 연구 (Experimental Study on the Friction Characteristics of Friction Modifiers)

  • 문우식
    • Tribology and Lubricants
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    • 제8권2호
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    • pp.7-13
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    • 1992
  • Wear experiments were conducted using the SRV machine on the lubricated conditions of the several temperature and load. Oil samples were prepared by adding several friction modifiers into both paraffinic base oil and engine oil. Friction and wear characteristics of the oils were determined and are discussed in connection with the friction modifiers contained, the testing temperature and the load applied. From the study, it was found the MoDTC and the MoDTP, added into the engine oil, caused drastic increase in wear and had a tendendy to lose the friction-reducing property on some specific conditions of temperature and/or load, though they had the good property on other conditions. Ashless friction modifiers and dispersed $MoS_2$ investigated showed the good friction-reducing property, but the loads, where they became active, were different.

엔진 윤활특성과 연비 상관성에 대한 연구 (Correlation between Lubrication Characteristics of Engine and Fuel Economy)

  • 오정준;차상엽;정도곤;이종주
    • Tribology and Lubricants
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    • 제30권3호
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    • pp.189-198
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    • 2014
  • This paper presents the results of an experimental investigation of the correlation between the lubrication characteristics of an engine and its fuel economy. Improving the lubrication characteristics of the engine oil is one of the most efficient ways to improve a car's fuel economy. The methods to accomplish this include lowering the viscosity, adding a friction modifier and optimizing the shear stability index of a viscosity index improver. In addition, it is necessary to use different methods to reduce the friction to individual lubrication areas, because different lubrication regimes are used for different engine parts. The experimental investigation in this study is based on design of experiments ; this paper presents the results of a modified Sequence VID test, which is an ASTM standard test used to measure the effects of automotive engine oils on the fuel economy of passenger cars. The results demonstrate the effects of the following lubrication factors on the fuel economy : the low temperature cranking viscosity, high-temperature high shear (HTHS) viscosity, friction modifier, polymer type and shear stability index of the viscosity index improver. Moreover, this study involves an analysis of variance based on design of experiments. The test results show that the HTHS viscosity, friction modifier and shear stability index of the viscosity index improver are more effective than the other factors. Therefore, lowering the viscosity, adding a friction modifier and optimizing the shear stability index of a viscosity index improver should be considered to improve fuel economy.

[ $SRV^{(R)}$ ]-Testing of the Tribosystem Piston Ring and Cylinder Liner Outside the Engine

  • Woydt Mathias;Ebrecht Johannes
    • KSTLE International Journal
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    • 제6권2호
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    • pp.58-64
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    • 2005
  • An OEM driven working group started in January 2004 to elaborate the philosophies, concepts and test procedures for testing piston ring and cylinder liner materials as well as engine oils outside the engine using the $SRV^{(R)}$ test equipment. The different $SRV^{(R)}$ test philosophies in use by OEMs are compiled. The working group focuses on a.) ASTM sequence VIB (Fuel economy by aging oils), b.) friction and wear in the top dead region under mixed/boundary lubrication, c.) extreme pressure load under mixed/boundary lubrication and d.) hydrodynamic friction. Tribological test result and precision data are presented.

선박용 압력조절밸브의 마찰 특성에 관한 연구 (Study on Friction Characteristics of Pressure Control Valve for Ship Engine)

  • 최원식;박인수;강창원;샌디;정성원
    • 한국산업융합학회 논문집
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    • 제19권4호
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    • pp.185-192
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    • 2016
  • Low operational cost and high efficiency is absolute requirements in the mass production of the ship engine. Increasing the performance of the fuel injection system in the diesel engine is one kind of solution to improve the efficiency. Modern diesel engines are using electronic control module as the main controller in the fuel injection control system, however the mechanical system still involved in the modern control system. In modern ship engine, a control valve was used in injection fuel to regulate the flow of the fuel. High pressure and friction are intensively occur within this part, therefore high wear resist and low friction coefficient material including fine lubricating are needed. This study is to figure out the wear resist material and proper lubricant in the control valve fuel injection. The experiment has been tested using pin on disk in several treatments those are used various lubricants and non-lubricant condition. Two kinds of lubricant were used in this experiment such as INDERIN AW-32 and paraffin oil. INDERIN AW-32 has a better result compared to non-lubricant condition, which are 20% performance increases than non-lubricant condition. SCM 440 was providing small friction coefficient in the lower velocity. The friction coefficient was constantly maintains at 0.1 m/s of velocity or above respectively with the increment of the loads. Using INDERIN AW-32 and paraffin oil the lowest friction coefficient occurred at the lower load, and increases side by side with the increment of loads.

국내 판매되는 자동차용 엔진오일의 윤활특성 연구 (A Study on Lubrication Characteristics of Automotive Engine Oil Merchandised in Domestic)

  • 김신;강형규;임태윤;권종수;김재권;최대성;김동길;정충섭
    • Tribology and Lubricants
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    • 제25권6호
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    • pp.432-437
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    • 2009
  • The effect of oxidation in SAE 5W30 engine oils on friction and wear characteristics was investigated using reciprocating bench tester and shell 4-ball tester. Commercial engine oils were collected and oxidized using the KS M 2021 method modifying the oxidation time. Kinematic viscosity, total acid number(TAN), FT-IR spectrum and total base number(TBN) also measured to examine the chemical change of oils with oxidation. The results showed that TAN was slightly changed and Kinematic viscosity was suddenly increased during the oxidation stage. however, TBN results keep a constant slope after TBN linearly decreased with oxidation time. Spectroscopy results showed that spectrums were orderly increased at $1710cm^{-1}$ during the oxidation time. Friction test results showed that oxidation of oils formed unstable friction layers causing higher fluctuating friction. however, the wear resistance was independent of oxidized time due to the different friction characteristics by oxidation. We found several factors in relation to lubrication properties with oxidation time. This factors were Viscosity, TBN, change of FT-IR spectrum, friction coefficient using reciprocating bench tester and wear scar.

NCPX 계측방법을 이용한 타이어/노면 사이에서 발생하는 마찰소음에 대한 차량자체에서 발생하는 소음 제거 연구 (A Study of Eliminating the Vehicle Noise of Engine RPM from the Friction Noise between Tire and Road Pavement by Using a NCPX Method)

  • 한봉구;김도완;문성호;김하연
    • 한국도로학회논문집
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    • 제15권4호
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    • pp.31-42
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    • 2013
  • PURPOSES : The purpose of this study is to eliminate the noise of the vehicle after measuring the friction noise obtained from the NCPX (Noble Close ProXimity) method. The pure friction noise between the tire and road pavement could be determined from filtering the compositeness of sound and the influence of the vehicle noise. METHODS: The noise magnitude could be determined by analyzing the sound pressure level (SPL) and sound power level (PWL) along with the noise frequency of a FFT (Fast Fourier Transform) analysis as well as CPB (Constant Percentage Bandwidth) analysis. RESULTS: When the test for measuring the friction noise originated somewhere between tire and road pavement is performed with NCPX method, it must be fulfilled by attaching the surface microphone near the tire. In this condition, the surface microphone can measure the friction noise occurred at between tire and pavement, the chassis noise from the engine and power transfer units, the fluctuating aerodynamic noise, and the turbulence noise directly affected to the surface microphone. By using the NCPX method, the noise occurred at the vehicle must be eliminated for measuring the friction noise between tire and pavement from the traffic noise. CONCLUSIONS: The vehicle's testing engine noise depends on the vehicle and road types. The effect of vehicle's engine noise is less than the friction noise occurred at between tire and pavement at less than 1% effect.

냉각수 및 오일의 온도에 따른 연비향상에 관한 실험적 연구 (An Experimental Study on the Improvement of Fuel Economy according to Coolant and Oil Temperature)

  • 조원준;김형익;이기형
    • 한국자동차공학회논문집
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    • 제17권1호
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    • pp.72-79
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    • 2009
  • Recently, the internal combustion engines have focused on reducing the $CO_2$ gas in order to cope with severe regulations for fuel economy. Therefore, various new technologies have been developed. Among them, cooling system is spotlighted because it has great effect on fuel economy. In this study, we measured the friction losses of engine parts according to engine speed and oil temperature. We also obtained optimized oil temperature which has the minimum friction losses. Then, we selected optimized oil temperature range and gave informations of friction losses for each engine parts. In addition, we analyzed relationship between coolant temperature and oil temperature by using engine performance test system. From this experiment, we obtained the database for relationship between coolant temperature and oil temperature. Then, we found the optimal temperature about engine oil. We analyzed BSFC and exhaust emissions by controlling the high coolant temperture. If we controlled coolant temperature more higher, BSFC has a little difference but exhaust emissions such as THC and CO have reduced. By using these experimental results, we predicted that IC engine have more low fuel consumption and exhaust emissions by optimized cooling control strategy.

세라믹 태핏심 표면 거칠기에 따른 엔진 밸브트레인계의 마찰 특성에 관한 연구 (A Study of the Effects of Ceramic Tappet Shim Surface Roughness on the Friction Characteristics in the Valve Train System)

  • 김승철;박형준;강경필;오대윤;최재권
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.115-123
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    • 1998
  • A $Si_3N_4$ tappet shim was devdoped in a direct OHC engine for the friction reduction of valve train system that contributes significantly to the engine friction in real driving condition. For commercializing $Si_3N_4$ tappet shim, it is important to reduce the machining cost. Therefore we analytically and experimentally figure out the optimum condition. Using ceramic tappet shims machined with different surface roughness, the effects of roughness on the friction loss were analyzed in view of the lubrication behavior. From this results it is shown that the friction torque of valve train system quickly drops at a certain surface roughness of ceramic tappet shim and its value remains constant despite further smoothing.

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