• Title/Summary/Keyword: Engine Power System Control

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Development of a Grinding Robot System for the Engine Cylinder Liner's Oil Groove (실린더 라이너 오일그루브 가공 로봇 시스템 개발)

  • Noh, Tae-Yang;Lee, Yun-Sik;Jung, Chang-Wook;Oh, Yong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.6
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    • pp.614-619
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    • 2009
  • An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

Development of a grinding robot system for the oil groove of the engine cylinder liner (실린더 라이너 오일그루브 가공 로봇 시스템 개발)

  • Noh, Tae-Yang;Lee, Yun-Sik;Jung, Chang-Wook;Lee, Ji-Hyung;Oh, Yong-Chul
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1075-1080
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    • 2008
  • An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

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Analysis of Engine Load Factor for a 78 kW Class Agricultural Tractor According to Agricultural Operations (농작업에 따른 78 kW급 농업용 트랙터 엔진 부하율 분석)

  • Baek, Seung Min;Kim, Wan Soo;Baek, Seung Yun;Jeon, Hyeon Ho;Lee, Dae Hyun;Kim, Hyung Kweon;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.16-25
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    • 2022
  • The purpose of this study was to calculate and analyze the engine load factor of major agricultural operations using a 78 kW class agricultural tractor for estimating the emission of air pollutants and greenhouse. Engine load data were collected using controller area network (CAN) communication. Main agricultural operations were selected as plow tillage (PT), rotary tillage (RT), baler operation (BO), loader operation (LO), driving on soil (DS), and driving on concrete (DC). The engine power was calculated using the measured engine load data. A weight factor was applied to load factor for considering usage ratio according to agricultural operations. Weight factors for different agricultural operations were calculated to be 27.4%, 32.9%, 17.5%, 7.7%, 4.5%, and 10.0% for PT, RT, BO, LO, DS, and DC, respectively. As a result of the field test, load factors were 0.74, 0.93, 0.41, 0.23, 0.27, and 0.21 for PT, RT, BO, LO, DS, and DC, respectively. The engine load factor was the highest for RT. Finally, as a result of applying the weight factor for usage ratio of agricultural operations, the integrated engine load factor was estimated to be 0.63, which was about 1.31 times higher than the conventional applied load factor of 0.48. In future studies, we plan to analyze the engine load factor by considering various horsepower and working conditions of the tractor.

Development of Active Intake Noise Control Algorithm for Improvement Control Performance under Rapid Acceleration and Disturbance (L-Point Running Average Filter를 이용한 급가속 흡기계의 능동소음제어 성능향상을 위한 알고리즘 개발)

  • 전기원;조용구;오재응;이정윤
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.780-783
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    • 2004
  • Recently Intake noise has been extensively studied to reduce the engine noise. In order to diminish intake noise several resonators were added to the intake system. However this can cause a reduction of engine output power and an increase of fuel consumption. In this study, active noise control simulation of the Filtered-x LMS algorithm is applied real instrumentation intake noise data under rapid acceleration because intake noise is more excessively increased under the such a harsh condition. But the FXLMS algorithm has poor control performance when the system is disturbed. Thus modified FXLMS algorithm using L-point running average filter is developed to improve the control performance under the rapid acceleration and disturbance. The noise reduction quantity of modified Filtered-x LMS algorithm is more than original one in two cases. In the case of control for real instrumentation intake noise data, maximum residual noise of modified FXLMS algorithm is 2.5 times less than applied the FXLMS and also in the case of disturbed, the modified FXLMS algorithm shows excellent control performance but FXLMS algorithm cat not control.

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Disc Displacement Control of the Emergency Shut-Down Valve for LNG Bunkering (LNG 벙커링용 비상차단 밸브 디스크 변위 제어에 관한 연구)

  • Yoon, Jin Ho;Park, Ju Yeon;Jang, Ji Seong
    • Journal of Drive and Control
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    • v.18 no.4
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    • pp.28-34
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    • 2021
  • Among the currently available types of fuel, LNG emits a relatively small amount of nitrogen oxide and carbon dioxide when it burns in the engine. However, since LNG is a flammable material, leakage during bunkering can lead to accidents, such as fires. Therefore, it is necessary to install a remote operation emergency shut-down (ESD) valve to block the flow and leakage of LNG in an emergency situation that occurs during bunkering. The ESD valve uses a hydraulic driving device consisting of a hydraulic control valve and a hydraulic motor to control globe valve disc displacement, which regulates the flow path for LNG transfer. At this time, there are various nonlinearities in hydraulic driving devices; hence, it is necessary to design a controller with robust control performance against these uncertainties. In this study, modeling of the ESD valve was carried out, and a sliding mode controller to control the displacement of the globe valve disc was designed. As a result, it was confirmed that the designed control performance could be achieved by overcoming nonlinearity characteristics using the designed controller.

Development of a Integrated Modifiable Micro Gas Turbine Engine Test Rig using LabVIEW (LabVIEW를 이용한 소형 가스터빈 엔진의 통합 시험장치 개발)

  • Kang, Young-Soo;Kim, Do-Hun;Lee, In-Chul;Yoon, Sang-Hoon;Koo, Ja-Ye
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.354-358
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    • 2009
  • Micro gas turbine engine is well known as a power plant of unmanned aerial vehicle and a small scale emergency generation system and also, it is significant as initial research of large gas turbine and educational purpose of gas turbine. Many sort of Micro gas turbine test set for education is produced by several manufacturers, but all of the engine control system of them is separated with data acquisition system; moreover, the engine control algorithms are inaccessible and related variables could not be collected. In this investigation, the Integrated Modifiable Test Rig which has modifiable engine start-up, drive and situational control logics is developed by LabVIEW with I/O devices and it provides wide experimental applicability to studies of dynamic characteristics of fuel system and combustion instability.

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A Study on the Hydraulic Pump/Motor Control in the Flywheel Hybrid Vehicle

  • Oh, Boem-Sueng;Ahn, Kyoung-Kwan;Cho, Yong-Rae
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.307-311
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    • 2004
  • In this study, a novel hybrid vehicle is proposed. The vehicle has a flywheel-engine hybrid system. Flywheels are more effective as energy charge systems than electric batteries in a respect of output power density. However, transmissions to effectively drive flywheels are very complex systems such as CVTs (Continuously Variable Transmissions). In the proposed hybrid vehicle, Constant Pressure System is employed, which is hydraulic power transmission. Using Constant Pressure Systems, hydraulic CVTs are easily realized with variable displacement pumps/motors. In this paper, firstly, the proposed flywheel hybrid vehicle making use of Constant Pressure System is described. Secondly, fuel consumption characteristics of the flywheel hybrid vehicle are experimentally examined with the stationary test facility, which employs a flywheel as a load emulating vehicle inertia. Finally, the experimental results and discussions are described. Fuel consumption of 26km/L is expected for 10 mode driving schedule with vehicle mass of 1500kg.

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A Study on the Power and Smoke Characteristics for the Intake System Improvement using Air Conditioning System in a Diesel Vehicle (디젤 자동차의 에어컨 사용시 흡기계통 개선에 따른 출력 및 매연 특성에 관한 연구)

  • Youn, Y.C.;Kwon, K.R.;Pyeon, H.
    • Journal of Power System Engineering
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    • v.15 no.6
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    • pp.11-15
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    • 2011
  • This study investigated the symptoms of the a reduction in output while driving on the road, or increasing of fumer out exhaust gas on inclined road while working air-conditioner in summer. Notice how the experiment in 2010, the Ministry of Environment(Chapter No. 2010-46), and how the vehicle emissions inspection was carried out. 2500cc Diesel cars used in the study were used and compare to output of engine, exhaust gas, inhalation temperature measurement Inhalation of cold air has not been supplied to all agencies when comparing the results when cold air intake temperature of the supply air-conditioning switch range control from 1 to 4, the temperature drops $98^{\circ}C$ to $78^{\circ}C$. At the momentum of switch level 4, output from 63ps to 66ps after the connection has increased 9.6 percent, the highest concentration of exhaust emissions were reduced by 42.8%. This research can contribute in part to the reduction of exhaust directly supply into the cooling air intake line, doing the output of diesel cars in the summer. In addition, construction equipment and machinery that are currently being used excluding the engine's intercooler cooling of the supply line via a separate output in the summer and help reduce exhaust emissions is expected.

Simulation-based Intake Manifold Runner Length Optimization for Improving Performance, Fuel Consumption and Emission of a Gasoline Engine (가솔린 엔진의 성능, 연비, 배출 가스를 동시에 고려한 시뮬레이션 기반 흡기 다기관 길이 최적화)

  • Kang, Yong-Hun;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.62-67
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    • 2010
  • Exhausting fossil fuel and increasing concern of air pollution have brought on the change of the focus of developing new vehicles from performance to fuel economy and emission. The gasoline engines adopting the naturally aspirated way use the throttle-body for engine load control. Therefore, its pumping loss increases more than that of the diesel engine, and also mostly operating in a partial load condition has bad influence on fuel economy and emission. In these days, the continuous variable valve timing system and variable induction system are adopted in order to improve fuel consumption and emission. In this study, we optimize the runner length and operate region of variable induction system to simulataneously improve the performance, fuel economy, and emission of gasoline engine with employing GT-Power as a CAE tool for engine analysis and PIAnO as PIDO tool for process integration and design optimization.

A Study on Exhaust Gas Characteristics and Engine Performance of EGR Valve Installed Engine for Development of EGR Valve Test System (EGR 밸브 평가 장치 개발을 위한 EGR 장착 엔진 성능 및 배출 가스 특성 연구)

  • Na, D.H.;Ko, C.S.;Seo, H.J.;Lee, C.E.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.52-57
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    • 2012
  • In this study, in order to understand contents and ranges of design for the EGR Valve test system for improving quality and performance of EGR Valve, engine performance and exhaust gas characteristic of 3L-class diesel engine was analyzed. Experimental operation of engine performance test was performed with 50% engine load and 20% and 100% opening ratio of EGR Valve. From test of performance and exhaust gas characteristic of engine, torque output of engine and temperature and pressure of inlet and outlet of EGR Valve were measured. As a result, for design of EGR Valve test system, input fluid flow of EGR Valve must be set the same amount with exhaust gas flow that was below of engine speed of 2,500 rpm, and temperature of inlet of EGR Valve must be set under about $510^{\circ}C$. And the difference of temperature between inlet and outlet of EGR Valve must be over than about $200^{\circ}C$. Exhaust gas of inlet and outlet of EGR Valve were under 1 bar that was not considerable, and the difference of pressure between inlet and outlet of EGR Valve were under 1 bar that could not effect on mechanical operation of EGR Valve.