• Title/Summary/Keyword: Endurance Limit

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Compression-Compression Fatigue Behavior of Al-Si-Ca alloy Foams (Al-Si-Ca 합금 폼의 압축 피로 거동)

  • Lee, Chang-Hun;Ha, San;Kim, Am-Kee;Jeong, Gil-Do
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.190-195
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    • 2004
  • The compression-compression fatigue properties of the closed cell Al-Si-Ca alloy foams have been studied. The monotonic and cyclic compressive properties were compared with each other and the fatigue stress-life (S-N) curves were presented. In compression-compression fatigue, the crushing was found to initiate in a single band which broadens gradually with additional fatigue cycles. Progressive shortening of the specimen took place due to a combination of low cycle fatigue failure and cyclic ratcheting which is in accordance with the findings of previous researchers [1-3]. Young's modulus of the foam was found to decrease with the increasing strain in case of fatigue test however in case of monotonic compression test the value of Young's modulus increased with the strain (number of cycles). The endurance limit on the basis of $10^{7}$ cycles obtained by extrapolating the experimental results were 0.98 MPa and 1.70 MPa for load ratios 0.1 and 0.5 respectively which are 34 % and 59 % of the plateau stress.

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Fatigue Properties of Copper Foil and the Evolution of Surface Roughness

  • Oh, Chung-Seog;Bae, Jong-Sung;Lee, Hak-Joo
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.57-62
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    • 2008
  • The aim of this investigation was to extract the fatigue properties at the designated fatigue life of copper foil and observe the mean stress and stress amplitude effects on both the fatigue life and the corresponding surface morphology. Tensile tests were performed to determine the baseline monotonic material properties of the proportional limit and ultimate tensile strength. Constant amplitude fatigue tests were carried out using a feedback-controlled fatigue testing machine. The mean stress and the stress amplitude were changed to obtain the complete nominal stress-life curves. An atomic force microscope was utilized to observe the relationship between the fatigue damage and the corresponding changes in surface morphology. A Basquin's exponent of-0.071 was obtained through the fatigue tests. An endurance limit of 122 MPa was inferred from a Haigh diagram. The specimen surface became rougher as the number of fatigue cycles increased, and there was a close relationship between the fatigue damage and the surface roughness evolution.

A Study on NDT Techniques for Evaluation of Corrosion in Multi-layered Conductive Structures of Urban Railroad Car of the paper (도시철도차량의 다층 구조물 부식 측정을 위한 비파괴 기법 연구)

  • Lee, Chan-Woo;Chung, Jung-Duk;Song, Sung-Jin
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2691-2696
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    • 2011
  • THE CARBODY AND BOGIE FRAME OF AN URBAN RAILWAY VEHICLE CONSIST OF MULTI-LAYERED WELDING STRUCTURE. IN KOREA ENDURANCE LIMIT OF AN URBAN RAILWAY VEHICLE IS STSTED IN THE RULE OF MANAGING URBAN RAILWAY VEHICLE UNDER THE LAW OF URBAN RAILWAY. IN KOREA AN URBAN RAILWAY VEHICLE IS DESIGNED AND MADE TO KEEP ITS QUALITY OVER 25 YEARS. WHEN THE RAILWAY VEHICLE BECOMES 25 YEARS OLD, CORROSION OF CARBODY AND UNDER FRAME OF A RAILWAY VEHICLE IS EVALUATED ACCORDING TO THE NON-DESTRUCTIVE TESTING. IT CAN BE USED AS LONG AS 40 YEARS. IT IS STATED IN THE ARTICLE 4 'THE METHOD AND STANDARDS OF PRECISE DIAGNOSIS' UNDER THE RULE OF MANAGING RAILWAY VEHICLE IN KOREA. SO, IN THIS STUDY, WE HAVE INVESTIGATED PERFORMANCE OF PULSED EDDY CURRENT TESTING METHOD BY MEASURING THICKNESS VARIATION OF FABRICATE OF CARBODY AND UNDER FRAME FOR URBAN RAILROAD CAR. AND THEM, THE PROCESS OF EVALUATING REMAINING LIFE ACCORDING TO TESTING OF CORROSION AMOUNT IS INTRODUCED.

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The Effects of the Microstructural Change of Dual Phase Steel on Fatigue Fracture Propagation (복합조직강의 미시조직변화가 피로파괴전파에 미치는 영향)

  • Oh, Sae-Wook;Kim, Ung-Jip
    • Journal of Ocean Engineering and Technology
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    • v.5 no.2
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    • pp.58-66
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    • 1991
  • Not only difference of fatigue crack growth and propagation behavior resulted from the grain size, the hardness ratio and volume fraction in M.E.F. dual phase steel composed of martensite in hard phase and ferrite in soft phase, but also the effects of the plastic constraint were investigated by fracture mechanics and microstructural method. The main results obtained are as follows: 1) The fatigue endurance of M.E.F. steel increases with decreasing the grain size, increasing the ratio of hardness and volume fraction. 2) The initiation of slip and crack occures faster as the stress level goes higher. These phenomena result from the plastic constraint effect of the second phase. 3) The crack propagation rate in the constant stress level is faster as the grain size gets larger, the ratio of hardness lower and volume fraction smaller.

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Effect of cold working and stabilizing treatment on the fatigue properties of aluminum alloy 5083 (알루미늄합금판재(Al5083)의 피로특성에 미치는 냉간압건량과 안정화처리의 영향)

  • 이재순;오택열;박경순
    • Journal of the korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.31-40
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    • 1983
  • A study was made of the effect of cold working and stabilizing temperature on the fatigue properties of Aluminum alloy 5083. The amount of cold working ranged from 14% to 35% and stabilizing temperature was 120.deg. C-160.deg. C. Rotary bending fatigue test was carried out, and it was found that 1) E specimen that had been cold worked by the cold reduction of 35% and stabilized at 160.deg. C for 2 hours was showed the most excellent fatigue limit and endurance ratio and, 2) By the results of the between crack propagation behavior and stress intensity factor, E specimen was showed the better resistance to fatigue crack growth than others.

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Study on the Properties of the Low Heat Concrete Applied to the Mass Concrete by the Blended Cements (혼합시멘트를 사용한 저발열콘크리트의 매스콘크리트 적용을 위한 기초특성 연구)

  • Lee, Jin-Woo;Lee, Young-Hwan;Kim, Kyung-Min;Bae, Yeoun-Ki;Lee, Jae-Sam
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.641-644
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    • 2006
  • Considering properties of the low-heat concrete mixed with the blended cements, the influences compared blended cements with ordinary portland cement made experiments on. (1) Blended cements were superior to OPC in the fresh concrete flow that the use of blended cements reduced chemical admixture. (2) The more the use of additive increase, the more bleeding happens. So it is considered to heights, order, and rate of placement, curing methods and so on. (3) The use of blended cements increase long term strength after 28 days, but decrease early strength and durability. So it is considered to the curing methods and early frost damage, and endurance limit.

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Failure Analysis of Connecting Rod at Small End (커넥팅로드 소단부 파단의 해석)

  • 민동균;전병희;김낙수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.382-390
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    • 1995
  • Failure of connecting rod in automotive engine may cause catastrophic situation. The corner radius at small end has an effect on stress raising. To investigate the stress distribution in connecting rod during operation, the finite element analysis was used by giving possible maximum tension and compression. Excessive sizing after forging connecting rod may result in the tensile residual stress which lower the fatigue life and cause premature failures. It was shown that when the sizing amount is too large, the location of high tensile residual stress coincide with that of high stress amplitude during operation through the elastic-plastic finite element analysis. The endurance limit moves down due to the surface finish and decarburization, which combines with the movement of resultant stress points to dangerous range. It was concluded that the precise control of sizing and enough corner radius are necessary to a reliability of connecting rod.

A Study on the Fatigue Strength Evaluation in Rail-type Expansion Joint Weldment of Bridge (레일형 교량신축이음장치 용접부의 피로강도 평가에 관한 연구)

  • 이용복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.115-120
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    • 1998
  • This paper is especially concerned with the weldment between support beam and square bar that plays important roles in control box of Expansion Joint as a bridge structure. Fatigue strength of the weldment is dependent on notch radius from welding defects and material properties. From which, tensile strength($\sigma$ult) and fatigue notch factor(Kf) become important factors to predict fatigue life. The fatigue notch sensitivity(η) for metals can be divided into two types : high and low notch sensitivity. In this work, the Expansion Joint weldment was found to have low notch sensitivity. Fatigue test of real structure was performed up to 106cycles to be compared with predicted endurance limit.

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An Evaluation of the Fatigue Properties for External Panel Using Low Density SMC (저비중 SMC 외장패널의 피로특성 평가)

  • Kim, Eun-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.830-835
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    • 2012
  • A research for application of LDSMC(Low Density Sheet Molding Compound) composite is in progress for lightening the weight. This paper has performed fatigue test and simulation of external panel for Korean commercial vehicle. Before the fatigue test, static test was carried out. From the test, the structural safety was investigated using Goodman diagram. After the static test performance, the fatigue test was conducted at a range of load frequency 5Hz, a stress ratio(R) of 0.05 and an endurance limit of $10^6$ to obtain the S-N curve. The S-N curve is applied to the fatigue analysis of the external panel assembly. The result of FEM analysis was in accord with the experimental result within 83% confidence. It showed that the process to set up the safety range of allowable error is required in process of the design and simulation verification.

An Experimental Study on the Impact Force of a Mechanical HeBrt Valve Prostheses (기계식 심장판막의 충격력에 관한 실험적 연구)

  • 이정한;천길정
    • Journal of Biomedical Engineering Research
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    • v.17 no.2
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    • pp.215-220
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    • 1996
  • Impact force and strains induced by impact between the occluder and the struts have been measured with force sensor and strain gages. The maximum reaction force was about 25N, and the calculated impact force on the root of the struts amount about 9-17W. Impact force on the inlet strut is greater than that of the outlet strut, but the strain on the outlet strut is much higher than that of the inlet strut. These values might cause severe damage on the valve in the critical cases. The results of this study may be extended for the analysis of the endurance limit and optimal design of the struts and occluder.

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