• 한국기계가공학회지
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• 제11권4호
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• pp.7-12
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• 2012

The cutting force for peripheral end-milling considering run-out property was estimated and its result was compared with that of measured one. An experimental coefficient modelling was used for the formulation of theoretical end-milling force by considering the specific cutting force coefficient. Also, the specific cutting force, that is the multiplication of specific cutting force coefficient and uncut chip thickness, was used for the prediction of end-milling force. The end-milling force mechanics with run-out was presented for the estimation of theoretical force in peripheral end-milling by considering the geometric shape of the workpiece part. As a result, the estimated end-milling force shows a good consistency with the measured one. And it can be used for the prediction of force history in end-milling with run-out which incurs different start and exit immersion angle in entering and exiting condition.

• 한국소음진동공학회논문집
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• 제21권1호
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• pp.66-73
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• 2011

This paper deals with free vibrations of the tapered beams with the constant surface area. The surface area of the objective beams are always held constant regardless shape functions of the cross-sectional depth. The shape functions are chosen as the linear and parabolic ones. Ordinary differential equations governing free vibrations of such beams are derived and solved numerically for determining the natural frequencies. In the numerical examples, hinged-hinged, hinged-clamped and clamped-clamped end constraints are considered. As the numerical results, the relationships between non-dimensional frequency parameters and various beam parameters such as section ratio, surface area ratio, end constraint and taper type are reported in tables and figures. Especially, section ratios of the strongest beam are calculated, under which the maximum frequencies are achieved.

• 한국항해항만학회지
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• 제34권7호
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• pp.553-558
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• 2010

This study presents the optimization design process of a segment ball valve that involves the reduction of the flow resistance coefficient and the satisfaction of the strength requirement. Numerical analysis of fluid flow and structural analysis have been performed to predict the flow resistance coefficient and the maximum stress of a segment ball valve. In this study, a segment ball valve incorporating the advantages of a ball valve and a butterfly valve has been devised. In general, ball valves are installed in a pipe system where tight shut off is required. Butterfly valves having smaller end-to-end dimension than ball valve can be installed in narrow spaces in a pipe system. The metamodels for the shape design of a segment ball valve are built by the response surface method and the Kriging interpolation model.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.946-950
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• 2003

In this paper, a computer-vision based pipe shape inspection algorithm is developed. The algorithm uses the modified Hough transformation and a line-scanning approach to identify the edge line and radius of the pipe image, from which the eccentricity and dimension of the pipe-end is calculated. Line and circle detection was performed using Laplace operator with input image, which are acquired from the front and side cameras. In order to minimize the memory usage and the processing time, a clustering method with the modified Hough transformation for line detection. The dimension of inner and outer radius of pipe is calculated by proposed line-scanning method. The method scans several lines along the X and Y axes, calculating the eccentricity of inner and outer circle. by which pipes with wrong end-shape can be classified removed.

• 소성∙가공
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• 제14권2호
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• pp.153-159
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• 2005

Design modification of the stamping die for the upper member of a front end module carrier is carried out in order to improve the surface quality of the final product. The small inferiority induced by wrinkling near the wall of the upper member has been inspected after the draw-forming process. The finite element analysis is pursued with the whole geometry in order to consider the complicated shape. The simulation shows that the excess metal is developed by the irregular contact of the blank the tool and it remains after the final stroke. This paper proposes two guidelines for the modification. One is to add the draw-bead near the critical region in order to increase the draw-in force. The other is to modify the tool shape such as the forming shape at the wall in order to absorb the excess metal before the final stroke. Simulation results show that the proposed guidelines both guarantee the improved surface quality.

• 한국소음진동공학회논문집
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• 제17권10호
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• pp.946-949
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• 2007

This paper discusses the lateral vibration of a beam with boundary condition of one end fixed and the other end free. The uniform beam has a solution by summation of some simple exponential functions. But if its shape is not uniform, its solution could be by Bessel's function or mathematical solution could not exist. Even if the solution of Bessel's function exists, as Bessel function is a series function, we must get the solution by numerical method. Author had proposed the solution of the matrix method by Ritz's method and a new mode shape function, and had earned the good results for a wedge beam. Hereby a vibration analysis for the tapered beam with circle cross section was executed, and so good results were showed.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2008년도 춘계학술대회 논문집
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• pp.2218-2223
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• 2008

A nose shape is strongly related with the aerodynamic performances of train. Therefore shape definition and aerodynamic performance analysis are important for train nose shape design. In this study, a new design method was suggested for train nose shape design by configuration function. To this end, the nose shape was classified by box type and each box shape is defined. After that the 3-D shape of train was defined as several mathematical functions by combination of each box shape. Also it was shown that the wind shield of driver's seat and complex curves of surface can be expressed using superposition of functions. This methodology can be used for grid generation of numerical analysis, and applied to aerodynamic optimization design of nose shape.

• 한국정밀공학회지
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• 제13권8호
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• pp.164-174
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• 1996

As tools for machining precision componants, end mills and ball end mills are widely used. For the end mills have longer cylindrical shape comparing dianeter, they are liable to deflect when machining and induce geometrical error and deterioration of surface roughness. To improve the stiffness and the sharpness of the cutting edge of end mill, a software for manufacturing end mills are developed. The program predicts the result of helical flute grinding and the configuration of cuting edge which is located in cylindrical surface. Furthermore to facilitate the manufacturing end mills using CNC grinding machine, the setting condition which satisfy the geometrical requirements like tool rake angle and stiffness are obtained.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 춘계학술대회 논문집
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• pp.461-462
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• 2009

• 한국기계가공학회지
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• 제1권1호
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• pp.79-88
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• 2002

High speed machining system have been used in industrial because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study proposed to decide best manufacturing cutting condition for surface roughness and rapid manufacturing tune by using computer Image processing system and 3D modelling. Until the 16,000 rpm, the surface roughness is decreased rapidly, but it is not over that. The 22,000 rpm is the spindle speed with the optimum surface in the high speed end-milling. In the case of the feed rate with 2,000 mm/mm and 8,000 mm/mm, the surface roughness is better than 4,000 mm/min and 6,000 mm/min. By using the 3D modelling, it is effectively represented shape characteristics of working surface m high speed end-milling.