• Title/Summary/Keyword: End Force

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금형강의 앤드밀 가공시 동적모델에 의한 절삭력 예측

  • 이기용;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.49-54
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    • 1994
  • A dynamic model for the cutting process in the end milling process is developed. This model, which describes the dynamic response of the end mill, the chip load geometry including tool runout, the dependence of the cutting forces on the chip load, is used to predict the dynamic cutting force during the end milling process. In order to predict accurately cutting forces and tool vibration, the model, which uses instantaneous specific cutting force, includes both regenerative effect and penetration effect. The model is verified through comparisons of model predicted cutting force with measured cutting forces obtained from machining experiments.

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Prediction of Cutting Force in Down End Milling (엔드밀의 하향절삭시 절삭력 예측)

  • 이영문;이선호;태원익
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.907-911
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    • 2000
  • In this study, a modified model for prediction of cutting force components in down end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase and as a result the amplitudes of cutting force components decrease.

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A Study on the FEM Analysis and Gripping Force Control of End-Effector for the Wafer Handling Robot System (Wafer 반송용 End-Effector의 FEM 해석 및 파지력 제어에 관한 연구)

  • 권오진;최성주;이우영;이강원;박원규
    • Journal of the Semiconductor & Display Technology
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    • v.2 no.3
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    • pp.31-36
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    • 2003
  • On this study, an E.E(End-Effector) for the 300 mm wafer transfer robot system is newly suggested. It is a mechanical type with $180^{\circ}$ rotating ranges and is composed of 3-point arms, two plate springs and single-axis DC motor controlled by microchip. To design, relationship between the gripping force and the wafer deformation is analyzed by FEM. By analytic results, the gripping force for 300 mm wafer is confirmed as 255~274 gf. From experimental results on gripping force, repeatable position accuracy and gripping cycle times in a wafer cleaning system, we confirmed that the suggested E.E was well designed to satisfiy on the required performance for 300 mm wafer transfer robot system.

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Cutting Characteristics Variation of Inconel 718 in End Millig with different Helix Angles -(II) Down End Milling (인코넬 718의 엔드밀링시 헬릭스각에 따른 절삭특성 변화 - (II) 하향엔드밀링)

  • 태원익;이선호;최원식;양승한;이영문
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.814-817
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    • 2000
  • This paper has two purposes. One is to investigate the effect of the helix angle of endmilling cutter on the cutting haracteristics of inconel 718 in down endmilling. To this end a newly developed cutting force model in down end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. The other is to compare the down endmilling characteristics of lnconel 718 with those of the up milling previously presented. In up endmilling as the helix angle becomes larger the radial and tangential components of the specific cutting force ($K_1 and K_r$) decrease. While in down milling $K_1 and K_r$ become smaller as the helix angle decrease.

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A Study on the Precision Machining during End Milling Poeration by Prediction of Generated Surface Topography (엔드밀 가공시 표면형성 예측을 통한 정밀가공에 관한 연구)

  • 이상규;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.788-793
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    • 1997
  • The surface,generated by end milling operation, is deteriorated by tool runout,vibration,friction,tool deflection, etc. In many source,deflection of tool affects to surfave accuracy. To develop a surface accracy model,method for the prediction of the topography of machined surfaces has been developed based on models of machine tool kinematics and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool resulted in cutting force. For the more accurate prediction of cutting force,flexible end mill model is used to simulate cutting process. Compute simu;ation have shown the feasibility of the surface generation system.

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Cutter Runout Elimination in End Milling through Two-Axes PI Force Control (엔드밀 가공에서 2축 절사력 PI 제어를 통한 커터 런아웃 제거에 관한 연구)

  • Noh, Jong-Ho;Hwang, Joon;Liang, Steven Y.;Chung, Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.83-89
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    • 1999
  • This paper presents the in-process runout compensation methodology to improve the surface quality of circular contouring cut in end milling process. The runout compensation system is based on the manipulation of workpiece position relative to cutter in minimizing the cutting force oscillation at spindle frequency. the basic concept of this approach is realized on a end milling machine whose machining table accommodates a set of orthogonal translators perpendicular to the spindle axis. The system performed that measuring the runout related cutting force component, formulating PI controlling commands, and the manipulating the workpiece position to counteract the variation of chip load during the circular contouring cut. To evaluate the runout compensation system performance, experimental study based on the implementation of two-axes PI force control is presented in the context of cutting force regulation and part surface finish improvement.

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Effects of reversing the coiling direction on the force-deflection characteristics of nickel-titanium closed-coil springs

  • Park, Hwan-Hyung;Jung, Suk-Hwan;Yoon, Juil;Jee, Kwang Koo;Han, Jun Hyun;Baek, Seung-Hak
    • The korean journal of orthodontics
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    • v.49 no.4
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    • pp.214-221
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    • 2019
  • Objective: To investigate the effects of reversing the coiling direction of nickel-titanium closed-coil springs (NiTi-CCSs) on the force-deflection characteristics. Methods: The samples consisted of two commercially available conventional NiTi-CCS groups and two reverse-wound NiTi-CCS groups (Ormco-Conventional vs. Ormco-Reverse; GAC-Conventional vs. GAC-Reverse; n = 20 per group). The reverse-wound NiTi-CCSs were directly made from the corresponding conventional NiTi-CCSs by reversing the coiling direction. Tensile tests were performed for each group in a temperature-controlled acrylic chamber ($37{\pm}1^{\circ}C$). After measuring the force level, the range of the deactivation force plateau (DFP) and the amount of mechanical hysteresis (MH), statistical analyses were performed. Results: The Ormco-Reverse group exhibited a significant shift of the DFP end point toward the origin point (2.3 to 0.6 mm), an increase in the force level (1.2 to 1.3 N) and amount of MH (1.0 to 1.5 N) compared to the Ormco-Conventional group (all p < 0.001), which indicated that force could be constantly maintained until the end of the deactivation curve. In contrast, the GAC-Reverse group exhibited a significant shift of the DFP-end point away from the origin point (0.2 to 3.3 mm), a decrease in the force level (1.1 to 0.9 N) and amount of MH (0.6 to 0.4 N) compared to the GAC-Conventional group (all p < 0.001), which may hinder the maintenance of force until the end of the deactivation curve. Conclusions: The two commercially available NiTi-CCS groups exhibited different patterns of change in the force-deflection characteristics when the coiling direction was reversed.

Cellular machinery for sensing mechanical force

  • Lim, Chul-Gyun;Jang, Jiyoung;Kim, Chungho
    • BMB Reports
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    • v.51 no.12
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    • pp.623-629
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    • 2018
  • For mechanical force to induce changes in cellular behaviors, two main processes are inevitable; perception of the force and response to it. Perception of mechanical force by cells, or mechanosensing, requires mechanical force-induced conformational changes in mechanosensors. For this, at least one end of the mechanosensors should be anchored to relatively fixed structures, such as extracellular matrices or the cytoskeletons, while the other end should be pulled along the direction of the mechanical force. Alternatively, mechanosensors may be positioned in lipid bilayers, so that conformational changes in the embedded sensors can be induced by mechanical force-driven tension in the lipid bilayer. Responses to mechanical force by cells, or mechanotransduction, require translation of such mechanical force-induced conformational changes into biochemical signaling. For this, protein-protein interactions or enzymatic activities of mechanosensors should be modulated in response to force-induced structural changes. In the last decade, several molecules that met the required criteria of mechanosensors have been identified and proven to directly sense mechanical force. The present review introduces examples of such mechanosensors and summarizes their mechanisms of action.

Fast Force Algorithm of End Milling Processes and Its Application to the NC Verification System (엔드밀링의 효과적인 절삭력 모델과 NC 검증시스템으로의 응용)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1555-1562
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    • 1995
  • This study represents the non-dimensional cutting force model. With the non-dimensional cutting force model it is possible to estimate efficiently the maximum cutting force during one revolution of cutter. Using the non-dimensional cutting force model, the feed rate and spindle speed are adjusted so as to satisfy the maximum cutting force and maximum machining error. To verify the accuracy and efficiency of the non-dimensional cutting force model, a series of experiments were conducted, and experimental results proved and verified the non-dimensional cutting force model. The NC toolpath verification system developed in this paper uses the non-dimensional cutting force model, so that it is effective for calculating the cutting force and adjusting the cutting conditions.

Characteristics of Inclined Plane Constructed by High speed Ball End Milling according to the Variation of Cutting Direction(I) (공구경로 변화에 따른 고속 볼 엔드밀 가공에서 경사면의 특성(I))

  • 강명창
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.137-143
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    • 1999
  • The study of the high speed machining of inclined plane using ball end mill is performed. The use of ball end mill is rapidly growing in die and mold manufacturing. The cutting characteristics, such as cuttin g force, surface roughness and surface profile, are varied according to the variation of cutting directions. Free surface is cut using ball end mill, the surface profile is greatly varied depending upon the cutting direction. So this study will deal with the characteristics of cutting such as cutting efficiency according to the inclined plane of the workpiece, the cutting force according to tool path, surface profile and the roughness of surface. The optimal cutting direction to be applied the cutting for 3-D sculptured surfaces can be show through the results of this study.

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