• Title/Summary/Keyword: Embossment

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Experimental and numerical studies on concrete encased embossments of steel strips under shear action for composite slabs with profiled steel decking

  • Seres, Noemi;Dunai, Laszlo
    • Steel and Composite Structures
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    • v.11 no.1
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    • pp.39-58
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    • 2011
  • The subject of the ongoing research work is to analyze the composite action of the structural elements of composite slabs with profiled steel decking by experimental and numerical studies. The mechanical and frictional interlocks result in a complex behaviour and failure under horizontal shear action. This is why the design characteristics can be determined only by standardized experiments. The aim of the current research is to develop a computational method which can predict the behaviour of embossed mechanical bond under shear actions, in order to derive the design characteristics of composite slabs with profiled steel decking. In the first phase of the research a novel experimental analysis is completed on an individual concrete encased embossment of steel strip under shear action. The experimental behaviour modes and failure mechanisms are determined. In parallel with the tests a finite element model is developed to follow the ultimate behaviour of this type of embossment, assuming that the phenomenon is governed by the failure of the steel part. The model is verified and applied to analyse the effect of embossment's parameters on the behaviour. In the extended investigation different friction coefficients, plate thicknesses, heights and the size effects are studied. On the basis of the results the tendencies of the ultimate behaviour and resistance by the studied embossment's characteristics are concluded.

A Study on Enhancement of Human Sensitivity for Interior of Prototype Vehicles (시작 차량의 실내 감성 향상에 관한 연구)

  • 최재원;양화준;이석희
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.124-131
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    • 2003
  • As the new model development lead time becoming shorter and the market requirements becoming more strict, automobile manufacturer begins to utilize 3-dimensional CAD system based techniques such as DMU (Digital Mock-up), Rf (Rapid Prototyping), VE (Virtual Engineering) to meet the market trends. But, no satisfactory utilities have been developed yet, to represent emotional properties such as embossment on the surface of interior parts, touch originated from material characteristics in virtual environment, so it is inevitable to manufacture prototype parts to verify actual feeling which passengers feel in automobile. This paper suggests a methodology to enhance the human sensitivity via embodying embossment on the surface of prototype car interior trim without deterioration of dimensional accuracy using RIM (Reaction Injection Molding) and thermoforming method.

A Study on enhancement of emotional quality of prototype-car (시작 차량 감성 품질 개선에 관한 연구)

  • 최재원;양화준;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.358-361
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    • 2000
  • To reduce the leadtime for a new model according to the strict market requirements, automobile manufacturer begins to utilize 3-dimensional CAD based techniques such as DMU(Digital Mock-Up). RP(Rapid Prototyping), VE(Virtual Engineering). But, not so many satisfactory utilities have been introduced to deal with the emotional properties such as embossment on the surface of interior parts and touch from material characteristics in virtual environment. It is required to manufacture prototype parts to verify actual feeling of the passengers in real automobile. This paper suggests a methodology to enhance emotional property via embedding embossment on the surface of prototype car interior trim without deterioration of dimensional accuracy using RIM(Reaction Injection Molding) and vacuum forming method.

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The Effect of Embossment Conditions of the Coining Process (주화 제조에서 공정 조건이 극인의 수명에 미치는 영향에 관한 연구)

  • Kim, Jong-Hwan;Son, Jong-Whan
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.3
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    • pp.1-9
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    • 2007
  • This paper deals with manufacturing conditions to increase the working die's life span which are the key factor in the manufacturing process of the coins and medals. Using the boundary element method, the stress diagram for the coining die was obtained, which was used to find the life span of working die. To iud the working die's life span related to the diameter of collar and blank coin, eight different sizes were tested and the optimal condition was obtained. With the adjusted impressing force, the working die's life span was increased up to 60 percent.

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Experimental Study on Steel Beam with Embossment Web (엠보싱 웨브를 가지는 보 부재의 실험적 연구)

  • Park, Han-Min;Lee, Hee-Du;Shin, Kyung-Jae;Lee, Swoo-Heon;Chae, Il Soo
    • Journal of Korean Society of Steel Construction
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    • v.29 no.6
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    • pp.479-486
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    • 2017
  • Steel beams with corrugated web have been widely used in the steel structures. However, it is challenging to weld the section between the corrugated web and the flange straight, which increases the cost of production. In order to solve this issue, steel beam with intaglio and embossed web (It is called an IEB) was invented. A web with embossment is produced by cold pressing and welded to flange by automatic welding machine. The loading tests were conducted to investigate the load-carrying capacity of IEB, and its test result was compared with that of H-shaped beam having a same size of flange and web. The test results of IEB series showed about 40% higher load capacities than H-shaped series. As a result of comparing the IEB specimen with Eurocodes for steel beams with corrugated web, all of specimens tested in this study did not meet the design value. Therefore, it is difficult to apply existing formula to IEB and new design formula should be presented for field application.

Load Carrying Capacities of Cold Formed Steel Structural Columns subject to Combined Axial Load and Bending Moment (압축과 휨의 조합하중을 받는 냉간성형강 기둥의 내력성능)

  • Shin, Tae Song
    • Journal of Korean Society of Steel Construction
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    • v.17 no.1 s.74
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    • pp.83-92
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    • 2005
  • This paper is to evaluate the load carrying capacities of cold-formed steel columns subject to combined axial load and bending moment. A combined strength experiment is carried out using full-scale 24 specimens of lipped channel section with embossment in web. An eccentric axial load is applied in varying member-length and eccentric distance which produces an end-moment of the column. The predictions of the AISI specification and the Eurocode are compared with the experimental results, and it is shown that all of these codes are reasonable on the whole in relation to the experimental results.

A Study on Thickness Variation of ABS Sheet in Vacuum Forming Process (진공성형시 발생하는 ABS 시트의 두께 변화량에 관한 연구)

  • 양화준;최재원;이석희;장태식;이일엽
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.663-666
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    • 2002
  • Originally, the thermoforming method has been developed to produce the plastic parts which have simple geometric characteristics such as door trims and wrapping materials within the short time. But the thermoformed parts have non-uniform thickness distributions over the surface according to the material characteristics, set-up angle and geometry of the parts. But, only few analysis methods have been developed so far, due to the difficulties of the selection of important factors, and contribution of each factor in the simulation. So, to guarantee the dimensional accuracy and mechanical properties of crucial points in the thermoformed parts, it is necessary to develop the thickness prediction method. This research suggests a new approaching methodology to predict the thermoformed parts by modulating the control points of the NURBS curve. The newly developed method makes it possible not only to choose the suitable thickness of polymer sheets but also to induce data modification for vacuum forming.

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Structural Dynamics Modification with Embossing: A Comparison Study Between Neural Network and Modal Dynamic Strain Energy (엠보스를 이용한 동특성 변경 : 신경망과 스트레인 에너지를 이용한 방법의 비교 연구)

  • Kim, Chong-Uck;Park, Youn-Sik;Park, Young-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.219-222
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    • 2004
  • This research is about SDM (Structural Dynamics Modification) technique using embosses. SDM using embosses do not need to add additional mass element ana model of embosses and resulting huge calculation for getting analytical solution of an embossed structure. The object of this research is to suggest a method to guide placing embossment in a structure to raise its natural frequencies. Two methods to optimize model with embossing are suggested, indepuldently. The former is response surface analysis by neural network. And the latter is an indirect method using modal dynamic strain energy.

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Solid surface smoothing and etching by gas cluster ion beam (가스 클러스터 이온빔을 이용한 고체 표면 평탄화 및 식각에 대한 연구)

  • 송재훈;최덕균;최원국
    • Journal of the Korean Vacuum Society
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    • v.12 no.1
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    • pp.55-63
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    • 2003
  • A 150 kV gas cluster ion accelerator was constructed and the cluster sizes of $CO_2$ and $N_2O$ gases were measured using time-of-flight mast spectrometry. Through isolated cluster ion impact on a HOPG, hillock with 1 nm height and a few tenth m in diameter were found to be formed by an atomic force microscope. When monomer ion beams were irradiated on the hillocks existed on a ITO surface, they became sharper and the surface became rougher. But they changed into round-shaped ones by cluster ion irradiation and the surface became smooth after the irradiation of $5\times10^{-14}\textrm{cm}^2$ at 25 kV. As the cluster ion dose was varied, the change of surface morphology and roughness of Si was examined. At the lower dose, the density of hillocks and surface roughness were increased, called surface embossment process. And then after the critical dose at which the area of the formed hillocks equals to the unirradiated area, the sputtering from the hillocks was predominantly evolved, and dislocated atoms were diffused and filled among the valleys, called surface sputtering and smoothing process. At the higher ion dose, the surface consisting of loosely bounded atoms was effectively sputtered into the depth and etching phenomenon was happened, called surface etching process.