• 제목/요약/키워드: Electroplating method

검색결과 143건 처리시간 0.02초

PCB 생산라인에서의 호이스트 스케쥴링을 위한 유전자알고리즘의 응용

  • 임준묵
    • 한국산업정보학회논문지
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    • 제1권1호
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    • pp.29-62
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    • 1996
  • In this paper, the problem of determining cyclic schedules for a material handling hoist in the printed-circuit-board(PCB) electroplating line is considered. The objective of this research is to determine an optimal simple-cycle schedule of the hoist which in turn maximizes the line throughput rate. Previous approaches to the cyclic hoist scheduling problem are all mathematical programming-based approaches to develop cyclic schedules(Mixed Integer Programming, Linear Programming based Branch and Bound, Branch and Bound Search Method and so on). In this paper, a genetic algorithm-based approach for a single hoist scheduling in the PCB electroplating line is described. Through some experiments for the well known example data and randomly generated data, the proposed algorithm is shown to be more efficient than the previous mathematical programming-based algorithm.

Mercury Ion Monitoring in Mercury Plating Bath by Anodic Stripping Voltammetry

  • Park, Mijung;Yoon, Sumi;Shin, Woonsup
    • Journal of Electrochemical Science and Technology
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    • 제7권3호
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    • pp.241-244
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    • 2016
  • Anodic stripping voltammetry (ASV) is successfully applied in mM level detection of mercury ion in an electroplating bath which is currently used in preparing a cathodic electrolyzer. Glassy carbon electrode is used for the detection and the optimum condition obtained is 10 s deposition at −1.4 V vs. Ag/AgCl and stripping by scanning from −1.4 to +0.4 V vs Ag/AgCl at 50 mV/s. By applying the method, the mercury ion concentration in the electroplating bath could be successfully monitored during the plating.

보조 전극을 이용한 패턴된 전극에서의 전류 밀도 분포의 최적화 (Optimization of Current Distributions of Electroplating on Patterned Substrates with the Auxiliary Electrode)

  • 김남석;모화동;강탁
    • 한국표면공학회지
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    • 제28권3호
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    • pp.164-173
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    • 1995
  • Based on the potential-theory model for secondary current distribution, we could predict the thickness distributions of electroplating on patterned substrates with the different size of the auxiliary electrode. The substrates contain lithographic patterns at each sample geometry. Each sample geometry had different current distribution at the same condition except the size of the auxiliary electrodes. The size effect of the auxiliary electrode on thickness distribution of electrodeposition on patterned electrode was investigated in a series of experiments. Copper was galvanostatically deposited from an acid-sulfate solution in a reciprocating paddle cell. The thickness distributions of the workpiece scale measured by profilometry across the specimen were in good agreement with the current distribution predicted by boundary element method.

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프르브유닛 소자용 블레이드형 팁 제조방법 (A Fabrication Method of Blade Type Tip for Probe Unit Device)

  • 이근우;이재홍;김창교
    • 전기학회논문지
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    • 제56권8호
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    • pp.1436-1440
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    • 2007
  • Beryllium copper has been known to be an important material for the various fields of industry because it can be used for mechanical and electrical/electronic components that are subjected to elevated temperatures (up to $400^{\circ}C$ for short times). Blade type tip for probing the cells of liquid crystal display(LCD) was fabricated using beryllium copper foil. The dry film resist was employed as a mask for patterning of the blade type tip. The beryllium copper foil was etched using hydrochloric acidic iron-chloride solution. The concentration, temperature, and composition ratio of hydrochloric acidic iron-chloride solution affect the etching characteristics of beryllium copper foil. Nickel with the thickness of $3{\mu}m$ was electroplated on the patterned copper beryllium foil for enhancing its hardness, followed by electroplating gold for increasing its electrical conductivity. Finally, the dry film resist on the bridge was removed and half of the nickel was etched to complete the blade type tip.

유한요소해석을 이용한 전류밀도 분포에 의한 전주두께 예측에 관한 연구 (A Study on the Electroformed Thickness Estimate By Current Density Distribution Use Finite Elements Analysis)

  • 강대철;김헌영;전병희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.449-453
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    • 2005
  • Electrochemical systems find widespread technical application. Industrial electrolytic process include electroplating, electroforming, and electropolishing. Electroforming and electroplating is widely used in the manufacture of metal parts. This paper based on the basic equations of electrics and electrochemical kinetics, was employed for a theoretical explanation of the current density distribution on electroforming process. We calculated current density distribution and potential distribution on cathode. Also, calculated current density distribution of vertical direction. It was shown that current density is related with distance of between anode and cathode and mass transfer process. And make an experiment on its relation and electroformed thickness. It shows that it is useful method using FEM with multi-physics to estimate electroformed thickness.

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High Temperature Corrosion of Cr(III) Coatings in N2/0.1%H2S Gas

  • Lee, Dong Bok;Yuke, Shi
    • 한국표면공학회지
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    • 제52권3호
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    • pp.111-116
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    • 2019
  • Chromium was coated on a steel substrate by the Cr(III) electroplating method, and corroded at $500-900^{\circ}C$ for 5 h in $N_2/0.1%H_2S-mixed$ gas to study the high-temperature corrosion behavior of the Cr(III) coating in the highly corrosive $H_2S-environment$. The coating consisted of (C, O)-supersaturated, nodular chromium grains with microcracks. Corrosion was dominated by oxidation owing to thermodynamic stability of oxides compared to sulfides and nitrides. Corrosion initially led to formation of the thin $Cr_2O_3$ layer, below which (S, O)-dissolved, thin, porous region developed. As corrosion progressed, a $Fe_2Cr_2O_4$ layer formed below the $Cr_2O_3$ layer. The coating displayed relatively good corrosion resistance due to formation of the $Cr_2O_3$ scale and progressive sealing of microcracks.

진동모터용 PCB 정류자의 내구성 향상을 위한 신 합금도금 (Au-Cu) 개발 (Development of New Electroplating Alloy (Au-Cu) for Increasing the Durability of PCB Commutator in Vibration Motor)

  • 김영태;이성재;박성준
    • 한국정밀공학회지
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    • 제26권6호
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    • pp.114-121
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    • 2009
  • Mobile phone is a representative personal communication tool among wireless communication devices. Recently, with the miniaturization and light-weight trend of mobile phone, the vibration motor has been replaced by coin type. The required performances of coin type vibration motor needed by user are long life, higher vibration, and thin thickness. Also the most important factor determines the performance of vibration motor is long-term reliability, which is mainly related to PCB plating technique for commutator. In this study, three types of fault were categorized to analyze the cause for malfunction of vibration motor. And, hardness and surface morphology on plating surface are also investigated to optimize the plating method and plating conditions. As a result, new plating method and conditions were proposed to increase the durability of PCB commutator.

355nm UV 레이저를 이용한 마이크로 렌즈 어레이 쾌속 제작에 관한 연구 (A Study on Rapid Fabrication of Micro Lens Array using 355nm UV Laser Irradiation)

  • 제순규;박상후;최춘기;신보성
    • 소성∙가공
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    • 제18권4호
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    • pp.310-316
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    • 2009
  • Micro lens array(MLA) is widely used in information technology(IT) industry fields for various applications such as a projection display, an optical power regulator, a micro mass spectrometer and for medical appliances. Recently, MLA have been fabricated and developed by using a reflow method having the processes of micro etching, electroplating, micro machining and laser local heating. Laser thermal relaxation method is introduced in marking of microdots on the surface of densified glass. In this paper, we have proposed a new direct fabrication process using UV laser local thermal-expansion(UV-LLTE) and investigated the optimal processing conditions of MLA on the surface of negative photo-resist material. We have also studied the 3D shape of the micro lens obtained by UV laser irradiation and the optimal process conditions. And then, we made chrome mold by electroplating. After that, we made MLA using chrome mold by hot embossing processing. Finally, we have measured the opto-physical properties of micro lens and then have also tested the possibility of MLA applications.

Electro-chemical Preparation of TiO2/CNT Electrodes with TNB Electrolyte and Their Photoelectrocatalytic Effect

  • Zhang, Feng-Jun;Chen, Ming-Liang;Oh, Won-Chun
    • 한국세라믹학회지
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    • 제46권6호
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    • pp.554-560
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    • 2009
  • We investigate a method for the electrochemical preparation of titanium dioxide/carbon nanotube ($TiO_2$/CNT) composites involving the electroplating of Ti in a titanium n-butoxide (TNB) electrolyte into a CNT matrix. The Brunauer-Emmett-Teller (BET) surface areas of $TiO_2$/CNT composites decrease as the electrochemical operating time increases. Changes in XRD patterns show a typical anatase type on the $TiO_2$/CNT composite prepared with a CNT matrix by the electroplating method in a TNB solution. In SEM micrographs, the titanium complex particles are uniformly distributed on the CNT surface. The results of chemical elemental analysis for the $TiO_2$/CNT composites show that most of the spectra for these samples produce stronger peaks for carbon and Ti metal than for any other element. Finally, the prominent photoelectrocatalytic activities of the $TiO_2$/CNT composites can be attributed to the combined effects of photodegradation of $TiO_2$, electron assistance of CNT, and the application of a sufficient voltage.

Electrochemical Preparation of TiO2/CNT Electrodes with a TNB Electrolyte and Their Photoelectrocatalytic Effects

  • Zhang, Feng-Jun;Chen, Ming-Liang;Oh, Won-Chun
    • 한국세라믹학회지
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    • 제46권4호
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    • pp.357-364
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    • 2009
  • We investigate a method for the electrochemical preparation of titanium dioxide/carbon nanotube ($TiO_2$/CNT) composites involving the electroplating of Ti in a titanium n-butoxide (TNB) electrolyte into a CNT matrix. The BET surface areas of $TiO_2$/CNT composites decreased as electrochemical operating time increased. Changes in XRD patterns showed a typical anatase type on the $TiO_2$/CNT composite prepared with a CNT matrix by the electroplating method in the TNB solution. In SEM micrographs, the titanium complex particles were uniformly distributed on the CNT surface. The results of chemical elemental analysis for the $TiO_2$/CNT composites showed that most of the spectra for these samples produced stronger peaks for carbon and Ti metal than those of any other element. Finally, the prominent photoelectrocatalytic (PEC) activities of the $TiO_2$/CNT composites could be attributed to the combined effects of photodegradation of $TiO_2$, electron assistance of CNT and the application of a sufficient voltage.