• 제목/요약/키워드: Electroplating method

검색결과 143건 처리시간 0.021초

연구논문 초록(1967~1978)

  • 한국표면공학회
    • 한국표면공학회지
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    • 제16권4호
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    • pp.199-214
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    • 1983
  • Up to this date, numerous methods of analysis of electroplating solutions are published. Some, however, need lots of works before reaching final results, or require high technique and special instruments, and also some are unaccurate due to unclearnes of end point. Like our undevelope countries, technicians of electoplating shops are most high school gradutes or under, and have not much knowledge on chemistry. Furthermore, those technicians have to control their plating solutions by themselves without having enough analytical laboratory equiIJment. Therefore, in this paper the simplest, besides accurate method is investigated after comparing nu.merous methods published. Among the methods of 'copper determinations from acid and alkaline copper plating baths, EDT A titration method are chosen, due to these methods are the simplest and fastest for the evaluation of metal content, without requiring any special instrument. For acid copper solutions, chelate titrations were accurate enough. Since the end point of titration of chelate method is variable according to the kind of .indicators androther metal's coexsistence as well as solution comIJonent, many difficulties were encountered from cyanide' copper, on the contrary of acid copper bath. PAN, PV, and MX indicators were tried, but it is found that MX is the best. In cyanide solution, due to cyanide is the masking reagent, elimination of this component is essential, and finally found that elimination eN- by precipitation with AgN03 solution was the simplest and the most accurate way among others. This method was very accurate for the new plating solutions even coexistence with organic brightners. However used solutions for long months running have to be predetermined the accurate copper value by thiosulfate method from time to time, before chelate titration by means of AgN03 precipitation. Always some constant deviatioJ;ls will be seen according to the solutions nature. Therefore those deviation values have to be compensated each time.

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수직 원형관내 자연대류 물질전달실험에서 양극의 면적과 위치가 한계전류에 미치는 영향 (The Effects of the Anode Size and Position on the Limiting Currents of Natural Convection Mass Transfer Experiments in a Vertical Pipe)

  • 강경욱;정범진
    • 대한기계학회논문집B
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    • 제34권1호
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    • pp.1-8
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    • 2010
  • 수직 원형관내 자연대류에 의한 열전달량을 $Gr_H$ 수 2.1x$10^6{\sim}2x10^9$의 범위에 대해 측정하였다. 유사성 원리를 이용하여 열전달계를 물질전달계로 대체하였다. 본 연구에서 채택된 물질전달계는 황산-황산구리 수용액의 전기도금계였다. 본 실험의 결과를 층류 및 난류에 대한 수직평판에 대하여 개발된 자연대류 열전달상관식과 비교한 결과, 일치함을 확인하였다. 다만 $Gr_H$$10^9$이상의 난류 영역에서는 수직관내에서 경계층간 간섭의 영향으로 인하여 수직관에서의 실험결과가 수직평판보다 높게 나타났다. 이러한 일치는 유사성 실험의 유용성을 증명한다. 3가지 다른 형태의 양극과 6가지 다른 기하구조를 사용하여, 양극의 면적과 위치가 미치는 영향을 실험적으로 평가하였다. 예상된 바와 같이 양극의 면적과 위치는 대부분의 경우 한계전류에 영향을 주지 않았다. 이러한 결과는 보다 복잡한 실험에 있어서 양극의 크기와 위치를 지정하는 이론적 근거로 활용될 것이다.

퍼멀로이 합금도금을 위한 나노실리카 분산방법에 관한 연구 (Dispersion Method of Silica Nanopowders for Permalloy Composite Coating)

  • 박소연;정명원;이재호
    • 마이크로전자및패키징학회지
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    • 제18권4호
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    • pp.39-42
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    • 2011
  • 복합전기도금은 도금 중 반응성이 없는 물질을 첨가하여 도금층 내부에 함께 존재하도록 함으로써 이루어진다. 퍼멀로이는 철과 니켈의 합금을 말하는 것으로써 마모 특성과 내부식성이 우수하고 복합도금을 함으로써 도금층의 잔류응력 완화와 경도증가, 높은 투자율를 나타내기 때문에 산업 여러 분야에 응용된다. 복합도금을 통해 제품의 미세경도를 향상시킬 수 있으며 이는 제품의 수명과 연관된다. 하지만 실리카 나노분말 표면의 수산화기는 표면을 수분에 취약하게 만들고 이는 나노분말의 응집을 발생시켜 균일한 도금층의 형성을 어렵게 하는 요인이 된다. 본 연구에서는 실리카 나노분말의 zeta potential의 측정과 실리카 나노분말의 응집을 줄이기 위하여 전류밀도의 변화, 첨가제의 변화를 살펴보았다. 표면은 전류밀도 20 $mA/cm^2$에서 가장 효과적이었으며 이 때 실리카의 함량은 $50^{\circ}C$에서 9%로 확인되었다. 첨가제에 따라 표면 형상과 공석되는 실리카 나노입자의 함량 차이가 나타났다. 염기성 도금용액에서 sodium lauryl sulfate를 사용하였을 경우 표면이 매끄럽고 공석되는 실리카 나노분말의 양도 높았다.

Noble Metal이 코팅된 금속분리판 개발 및 성능 평가 (Development and Evaluation of Bipolar Plates Coated with Noble Metals for Polymer Electrolyte Membrane Fuel Cells)

  • 서하규;한인수;정지훈;김민성;신현길;허태욱;조성백
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.90.2-90.2
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    • 2010
  • The coated metallic bipolar plates are getting attractive due to their good feasibility of mass production, low contact resistance, high electrical/thermal conductivity, low gas permeability and good mechanical strength comparing with graphite materials. Yet, metallic bipolar plates for polymer electrolyte membrane(PEM) fuel cells typically require coatings for corrosion protection. Other requirements for the corrosion protective coatings include low electrical contact resistance between metallic bipolar plate and gas diffusion layer, good mechanical robustness, low mechanical and fabrication cost. The authors have evaluated a number of protective coatings deposited on stainless steel substrate by electroplating. The coated metallic bipolar plates are investigated with an electrochemical polarization tests, salt dipping tests, adhesion tests for corrosion resistance and then the contact resistance was measured. The results showed that the selective samples electroplated with optimized method, satisfied the DOE target for corrosion resistance and contact resistance, and also were very stabilized in the typical fuel cell environments in the long-term.

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경사 LIGA 공정을 이용한 미세 바늘 어레이의 제작 (Fabrication of Microneedle Array Using Inclined LIGA Process)

  • 문상준;이승섭
    • 대한기계학회논문집A
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    • 제28권12호
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    • pp.1871-1876
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    • 2004
  • We demonstrate a novel fabrication technology for the microneedle array that can be used in the medical test field, which is transdermal drug delivery and blood analyte sampling. Previous researchers have used silicon-processed micromachining, a reactive ion etching, and molding techniques for the fabrication of microneedle array. However, these fabrication techniques have somewhat limitations apply to the microneedle array fabrication according to its application. Inclined LIGA process is suggested to overcome these problems. This process provides easier, sharper and longer out-of-plane microneedle array structure than conventional silicon-processed fabrication method did. Additionally, because of the advantage of the LIGA process based on mold fabrication for mass production, the polymer, PMMA(PolyMethylMethAcrylate), based microneedle array is useful as the mold base of nickel electroplating process; on the other hand, silicon-processed microneedle array is used in itself. In this research, we fabricate different types of out-of-plane microneedle array, which have different shape of tip, base and hole structure, using the inclined LIGA process. The fabricated microneedles have proper mechanical strength, height and sharpness to puncture human hand epidermis or dermis with less pain and without needle tip break during penetrating the skin.

초 박형 실리콘 칩을 이용한 유연 패키징 기술 및 집적 회로 삽입형 패키징 기술 (Flexible and Embedded Packaging of Thinned Silicon Chip)

  • 이태희;신규호;김용준
    • 마이크로전자및패키징학회지
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    • 제11권1호
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    • pp.29-36
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    • 2004
  • 초 박형 실리콘 칩을 이용하여 실리콘 칩들을 포함한 모듈 전체가 굽힘이 자유로운 유연 패키징 기술을 구현하였으며 bending test와 FEA를 통해 초 박형 실리콘 칩의 기계적 거동을 살펴보았다. 초박형 실리콘 칩(t<30$\mu\textrm{m}$)은 표면손상의 가능성을 배제하기 위해 KOH및 TMAH둥을 이용한 화학적 thinning 방법을 이용하여 제작되었으며 열압착 방식에 의해 $Kapton^{Kapton}$에 바로 실장 되었다. 실리콘칩과 $Kapton^\circledR$ 기판간의 단차가 적기 때문에 전기도금 방식으로 전기적 결선을 이를 수 있었다. 이러한 방식의 패키징은 이러한 공정은 flip chip 공정에 비해 공정 간단하고 wire 본딩과 달리 표면 단차 적어서 연성회로 기판을 비롯한 인쇄회로기판의 표면뿐만 아니라 기판 자체에 삽입이 가능하여 패키징 밀도 증가를 기대할 수 있으며 실질적인 실장 가능면적을 극대화 할 수 있다.

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미세 연소기 개발 (III) - 감광 유리를 이용한 마이크로 엔진의 제작 - (Design and Fabrication of Micro Combustor (III) - Fabrication of Micro Engine by Photosensitive Class -)

  • 이대훈;박대은;윤준보;윤의식;권세진
    • 대한기계학회논문집B
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    • 제26권12호
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    • pp.1639-1645
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    • 2002
  • Micro engine that includes Micro scale combustor is fabricated. Design target was focused on the observation of combustion driven actuation in MEMS scale. Combustor design parameters are somewhat less than the size recommended by feasibility test. The engine structure is fabricated by isotropic etching of the photosensitive glass wafers. Electrode formed by electroplating of the Nickel. Photosensitive glass can be etched isotropically with almost vertical angle. Bonding and assembly of structured photosensitive glass wafer form the engine. Combustor size was determined to be 1 mm scale. Movable piston is engraved inside the wafer. Ignition was done by nickel spark plug which was electroplated with thickness of 40 ${\mu}{\textrm}{m}$. The wafers were bonded by epoxy that resists high temperature. In firing test due to the bonding method and design tolerance pressure buildup by reaction was not confirmed. But ignition, flame propagation and actuation of micro structure from the reaction was observed. From the result basement of design and fabrication technology was obtained.

A study on the fabrication method of middle size LGP using continuous micro-lenses made by LIGA reflow

  • Kim, Jong-Sun;Ko, Young-Bae;Hwang, Chul-Jin;Kim, Jong-Deok;Yoon, Kyung-Hwan
    • Korea-Australia Rheology Journal
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    • 제19권3호
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    • pp.171-176
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    • 2007
  • LCD-BLU (Liquid Crystal Display-Back Light Unit) of medium size is usually manufactured by forming numerous dots with $50{\sim}300\;{\mu}m$ in diameter by etching process and V-grove shape with $50\;{\mu}m$ in height by mechanical cutting process. However, the surface of the etched dots is very rough due to the characteristics of the etching process and V-cutting needs rather high cost. Instead of existing optical pattern made by etching and mechanical cutting, 3-dimensional continuous micro-lens of $200\;{\mu}m$ in diameter was applied in the present study. The continuous micro-lens pattern fabricated by modified LIGA with thermal reflow process was tested to this new optical design of LGP. The manufacturing process using LIGA-reflow is made up of three stages as follows: (i) the stage of lithography, (ii) the stage of thermal reflow process and (iii) the stage of electroplating. The continuous micro-lens patterned LGP was fabricated with injection molding and its test results showed the possibility of commercial use in the future.

교정용 선재의 직경 증가를 위한 전기도금법과 무전해도금법의 비교연구 (A comparative study of electroplating and electroless plating for diameter increase of orthodontic wire)

  • 김재남;조진형;성영은;이기헌;황현식
    • 대한치과교정학회지
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    • 제36권2호
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    • pp.145-152
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    • 2006
  • 본 연구는 교정용 선재의 직경을 증가시키기 위한 방법으로 무전해도금법의 이용 가능성 여부를 전기도금법과의 비교를 통해 알아보고자 시행되었다. 0.016 인치 스테인레스 스틸 교정용 선재에 도금을 위한 전처리를 시행한 후, 시중에 판매되는 무전해니켈도금액($Hessonic-Gr^{(R)}$, 신풍금속, 한국)을 사용하여 $90^{\circ}C$ 온도에서 0.018 인치 직경이 될 때까지 도금을 시행하였다. 무전해도금 과정 중 시간에 따른 직경증가율을 구하는 한편, 도금 후 세 지점의 직경을 계측하여 균일성을 평가하였다. 도금 금속의 정성분석을 위하여 X-선 회절분석을 시행하는 한편, 물성검사를 시행한 후 전기도금한 경우와 각각 비교 분석하였다. 연구결과 무전해도금한 군이 전기도금을 시행한 군보다 강성, 항복강도, 극한강도 모두 높은 경향을 보였으며 강성과 극한강도에서 통계적으로 유의한 차이를 나타내었다 (p<0.05). 또한 무전해도금한 군의 직경증가율은 $0.00461{\pm}0.00003mm/5min$ (0.00092 mm/min)로, 전기도금한 군의 직경증가율 $0.00821{\pm}0.00015mm/min$와 차이를 보였다. 도금 후 세 지점의 직경을 계측하여 균으성을 평가한 결과, 두 가지 도금법 모두에서 균일한 양상을 보였다. 이상의 결과로 무전해도금법을 통해 직경이 증가된 선재가 전기도금 법에 의해 직경이 증가된 선재보다 기존의 선재와 가까운 물성을 보임을 알 수 있었으며, 이의 임상적 적응을 위해서는 도금시간의 감소가 필요함을 알 수 있었다.

구리 나노 큐브를 전기 도금한 레이저 유도 그래핀 전극 기반의 글루코스 측정용 유연 센서 개발 (Development of Flexible Glucose Measurement Sensor Based on Copper Nanocubes Electroplated Laser Induced Graphene Electrode)

  • 김건종;김태헌;박정호
    • 전기학회논문지
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    • 제67권3호
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    • pp.413-418
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    • 2018
  • In this paper, we describe the development of a non-enzymatic glucose sensor based on copper nanocubes(Cu NCs) electroplated laser induced graphene(LIG) electrodes which can detect a certain range of glucose concentrations. $CO_2$ laser equipment was used to form LIG electrodes on the PI film. This fabrication method allows easy control of the LIG electrode size and shape. The Cu NCs were electrochemically deposited on the LIG electrodes to improve electron transfer rates and thus enhancing electrocatalytic reaction with glucose. The average sheet resistances before and after electroplating were $15.6{\Omega}/{\Box}$ and $19.6{\Omega}/{\Box}$, respectively, which confirmed that copper nanocubes were formed on the laser induced graphene electrodes. The prepared electrode was used to measure the current according to glucose concentration using an electrochemical method. The LIG electrodes with Cu NCs demonstrated a high degree of sensitivity ($1643.31{\mu}A/mM{\cdot}cm^2$), good stability with a linear response to glucose ranging from 0.05 mM to 1 mM concentration, and a limit of detection of 0.05 mM. In order to verify that these electrodes can be used as flexible devices, the electrodes were bent to $30^{\circ}$, $90^{\circ}$, and $180^{\circ}$ and cyclic voltammetry measurements were taken while the electrodes were bent. The measured data showed that the peak voltage was almost constant at 0.42 V and the signal was stable even in the flexed condition. Therefore, it is concluded that these electrodes can be used in flexible sensors for detecting glucose in the physiological sample like saliva, tear or sweat.