• 제목/요약/키워드: Electronics Wastewater

검색결과 25건 처리시간 0.024초

첨단 전자산업 폐수처리시설의 Water Digital Twin(I): e-ASM 모델 개발과 Digital Simulation 구현 (Water Digital Twin for High-tech Electronics Industrial Wastewater Treatment System (I): e-ASM Development and Digital Simulation Implementation)

  • 심예림;이나희;정찬혁;허성구;김상윤;남기전;유창규
    • 청정기술
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    • 제28권1호
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    • pp.63-78
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    • 2022
  • 첨단 전자산업 폐수 처리시설에서 발생되는 유기 폐수는 고농도의 유기물질 및 20가지 이상의 유독 난분해성 물질을 포함하고 있으며, 이를 효율적으로 처리하는 것은 첨단 전자산업의 당면 과제이다. 따라서, 첨단 전자산업 유기폐수 처리시설을 CPS (Cyber physical system)상 Water digital twin으로 구축하여 COD (Chemical Oxygen Demand), TN (Total Nitrogen), TP (Total Phosphorous) 및 TMAH (Tetramethylammonium hydroxide) 등 유기 오염물질의 제거 효율 평가가 가능한 전자산업 폐수 특화 모델 개발이 필요하다. 본 연구에서는 첨단전자산업 유기폐수 제거 메커니즘에 대한 분해 미생물의 성장과 사멸의 이론적인 반응속도식에 기반한 첨단 전자산업 폐수 특화 활성슬러지 모델(Electronics industrial wastewater activated sludge model, e-ASM)을 개발하였다. 개발한 e-ASM은 전자산업 폐수처리공정에서 발생하는 유기물 산화, 질산화, 및 탈질화 과정뿐만 아니라 TMAH 등 난분해성 유기물질의 분해과정 중 발생하는 질산화미생물의 저해(Inhibition) 작용 등 복잡한 생물학적 분해 메커니즘이 모사 가능하다. 이를 활용하여 실제 전자산업 유기폐수 처리시설을 Water Digital Twin으로 구현하여 CPS (Cyber physical system) 상에서 전자산업 폐수처리장에 폐수 유입 성상에 따라 공정 모델링, 유출수 예측, 공법 선정, 설계 효율 평가 등 다양한 목적으로 활용될 수 있다.

Study on New Process of Zero Discharge of Cyanide Wastewater

  • Qiu, Ting-Sheng;Tang, Guan-Zhong;Hao, Zhi-Wei;Cheng, Xian-Xiong
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.135-139
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    • 2001
  • According to the requirement of cyanide precipitation-purification technology, adopt the acidized sulfate to precipitate cyanide. Studying the influence of acidity and the dosage of sulfate on precipitation rate of impurity ion in cyanide wastewater, and, on the basis of synthetic precipitation experiments, we obtain principle process of cyanide precipitation-purification to technology.

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고농도 암모니아를 함유한 전자 폐수의 암모니아 탈기 실증 연구 (Demonstration Study on Ammonia Stripping in Electronic Industry Wastewater with High Concentrations of Ammonia Nitrogen)

  • 손재현;김영희
    • 청정기술
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    • 제29권4호
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    • pp.297-304
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    • 2023
  • 첨단 전자 제품 산업의 비약적인 발전은 환경적 측면에서 고농도 암모니아 폐수의 증가를 초래했다. 고농도 암모니아 폐수를 안정적으로 처리하기 위해 다양한 방법의 기술이 시도되고 있으나, 지금까지 성공적인 기술이 개발되어 적용되지는 못하고 있다. 본 연구에서는 첨단 전자산업에서 발생하는 고농도 암모니아 함유 폐수에 대하여 밀폐(closed) 순환형 대향류 충전탑 형식의 실증설비를 이용하여 온도, 공기부하율 그리고 폐수부하율 변화에 따른 암모니아성 질소의 제거효율과 제거 특성을 평가하였다. 폐수량 20.8 m3 h-1, 공기량 18,000 Nm3 h-1의 운전 조건에서 온도를 45, 50, 55 그리고 60℃로 변경하여 운전한 결과, 암모니아성 질소(NH3-N)의 제거율은 각각 87.5, 93.4, 96.8 및 98.7%로 온도가 제거율에 미치는 가장 큰 영향 인자임을 알 수 있었다. 공기부하율을 증가시키면 제거율도 증가하나, 흡수탑의 액적(droplet)이 탈기탑으로 유입되어 제거율 증가는 크지 않았다. 폐수 부하율이 변경되어도 제거율은 크게 변하지 않았는데, 이는 제거율에 영향이 없는 것이 아니라, 상대적으로 높은 공기부하율에 기인한 것으로 판단된다. 실증연구를 통해 암모니아 탈기법은 첨단 전자산업에서 발생하는 고농도 암모니아 폐수를 안정적으로 처리할 수 있는 적정한 공법임을 확인할 수 있었다.

A Study on Characteristics of Water Quality in Wastewater according to the Washing of Municipal Solid Waste Incinerator (MSWI) Ash

  • Byun, Mi-Young;Kim, Hyung-Seok;Ahn, Ji-Whan;Kim, Hwan
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.296-300
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    • 2001
  • In order to recycle the incineration ash (bottom ash and fly ash) generated from the incineration of municipal waste for a cement material, salts as well as heavy metal should be removed by the stabilization treatment. Most of these heavy metal and over 80% of salts are removed by a washing as a pre-treatment. However, wastewater which is another pollutant is generated by a washing, then proper treatment should be developed. First the characteristics of incineration ashes collected from two domestic full-sized incinerators were investigated and removal rate of salts and heavy metals from them also studied. The wastewater quality was compared to the criteria of the regulation by analyzing the characteristics of generated wastewater during the washing of incineration ash as a condition of liquid/solid ratio. Also, we tried to used this experimental results for the basic data to develop proper processing technique of municipal waste.

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첨단 전자산업 폐수처리시설의 Water Digital Twin(II): e-ASM 모델 보정, 수질 예측, 공정 선택과 설계 (Water Digital Twin for High-tech Electronics Industrial Wastewater Treatment System (II): e-ASM Calibration, Effluent Prediction, Process selection, and Design)

  • 허성구;정찬혁;이나희;심예림;우태용;김정인;유창규
    • 청정기술
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    • 제28권1호
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    • pp.79-93
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    • 2022
  • 본 연구에서는 Part I에서 제안한 첨단 전자산업 폐수처리시설 특화 Water Digital Twin모델인 e-ASM을 이용하여 랩-파일럿 처리장 데이터를 바탕으로 모델 보정(Calibration), 유입 성상에 따른 제거 효율, 유출수 예측 및 최적 공법 선정을 수행하였다. 첨단 전자산업 폐수처리시설의 특화 모델링을 위하여, 민감도 분석을 통해 e-ASM 모델의 정합성과 상관성이 높은 동역학적 파라미터를 선정하였고, 다중반응표면분석법 (Multiple response surface methodology, MRS)을 이용하여 동역학적 파라미터를 보정하였다. e-ASM 모델의 보정 결과, Lab-scale, Pilot-scale 단위의 실험데이터와 90% 이상의 높은 정합성을 보였다. 그리고 4가지 유기폐수 처리처리공법인 MLE, A2/O, 4-stage MLE-MBR, Bardenpho-MBR을 제안한 Water Digital Twin으로 구현하여 유입 폐수의 성상별 운전조건에 따라 제거효율을 분석하였으며, Bardenpho-MBR이 C/N ratio 변화에서도 안정적으로 COD (Chemical oxygen demand)를 90% 이상 제거하며 높은 총 질소 제거 효율을 보였다. 그리고 유입 폐수의 조건별 Bardenpho-MBR공정의 수리학적 체류시간(Hydraulic retention time, HRT)이 3일 이상일 때 1,800 mg L-1의 고농도 TMAH 폐수를 98% 이상 제거할 수 있음을 확인할 수 있었다. 이와 같이, 본 연구에서 개발한 e-ASM은 전자산업 제조시설별, 유입 폐수의 성상별 특화 모델링을 통해 높은 정합성을 가진 전자산업 폐수처리공정의 Water Digital Twin를 구현할 수 있고, 최적운전, Water AI, 최적가용기법 선정 등의 응용 가능성을 바탕으로 지속 가능한 첨단전자 산업을 위해 활용될 수 있을 것으로 사료된다.

폐수처리용 붕소 도핑 다이아몬드 전극의 수명에 미치는 제조공정 변수의 영향 (Influence of Manufacturing Conditions for the Life Time of the Boron-Doped Diamond Electrode in Wastewater Treatment)

  • 최용선;이영기;김정열;김경민;이유기
    • 한국재료학회지
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    • 제27권3호
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    • pp.137-143
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    • 2017
  • Boron-doped diamond (BDD) electrode has an extremely wide potential window in aqueous and non-aqueous electrolytes, very low and stable background current and high resistance to surface fouling due to weak adsorption. These features endow the BDD electrode with potentially wide electrochemical applications, in such areas as wastewater treatment, electrosynthesis and electrochemical sensors. In this study, the characteristics of the BDD electrode were examined by scanning electron microscopy (SEM) and evaluated by accelerated life test. The effects of manufacturing conditions on the BDD electrode were determined and remedies for negative effects were noted in order to improve the electrode lifetime in wastewater treatment. The lifetime of the BDD electrode was influenced by manufacturing conditions, such as surface roughness, seeding method and rate of introduction of gases into the reaction chamber. The results of this study showed that BDD electrodes manufactured using sanding media of different sizes resulted in the most effective electrode lifetime when the particle size of alumina used was from $75{\sim}106{\mu}m$ (#150). Ultrasonic treatment was found to be more effective than polishing treatment in the test of seeding processes. In addition to this, BDD electrodes manufactured by introducing gases at different rates resulted in the most effective electrode lifetime when the introduced gas had a composition of hydrogen gas 94.5 vol.% carbon source gas 1.6 vol.% and boron source gas 3.9 vol.%.

Recovery of ultrafine particles from Chemical-Mechanical Polishing wastewater discharged by the semiconductor industry

  • Tu, Chia-Wei;Wen, Shaw-Bing;Dahtong Ray;Shen, Yun-Hwei
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.715-718
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    • 2001
  • This study uses traditional alum coagulation and sedimentation process to treat CMP wastewater from cleaning after polishing. The primary goal is to successfully recycle both solid fines and water for semiconductor manufacturing. Results indicated that CMP wastewater may be successfully treated to recover clean water and fine particles by alum coagulation. The optimum operating conditions for coagulation are as fellowing: alum dosage of 10 ppm, pH at 5, rapid mixing speed at 800 rpm, 5 min rapid mixing time, and long slow mixing time. The treated water with low turbidity and an average residual aluminum ion concentration of 0.23 ppm may be considered for reuse. The settled sludge after alum coagulation contains mainly SiO$_2$particle with a minor content of aluminum (1.7 wt%) may be considered as raw materials for glass and ceramic industry.

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Membrane 공정을 이용한 폐수로부터 중금속의 제거 및 기기분석 (Removal of a Heavy Metal from Wastewater using Membrane Process and Instrumental Analysis)

  • 박경애;이승범;김형진;홍인권
    • Elastomers and Composites
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    • 제30권3호
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    • pp.229-234
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    • 1995
  • Membrane process has been applied widely to petroleum chemistry, fine chemistry, polymer, electronics, food, bioprocessing, and wastewater treatment process. Membrane process has advantage that there's no phase change through separation, energy consumption is smaller than other separation processes. And equipment investment and operation cost are inxpensive too. We prepared the silicone rubber membrane and then separated the heavy metal ion from wastewater. Silicone rubber membrane was prepared using a superitical fluid process and heavy metal ions were separated from the chromium nitrate, ferric sulfate, cupric sulfate, nickel sulfate aqueous solution. The pressure difference between top and bottom of separation apparatus was preserved by vacuum pump, and the removal amount of heavy metal at each separation step were analyzed by instrumental analysis, AAS. The surface and pore of silicone rubber membrane was investigated using SEM, and the capability of wastewater treatment using a silicone rubber membrane was proposed as calculated removal rate of heavy metal after comparing removal amount of heavy metal to amount of heavy metal in mother solution by AAS analysis.

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A study on Nickel Hydroxide Crystallization for Plating waste Treatment

  • Lee, Chang-Hwan;Lee, Choul-Ho
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.292-295
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    • 2001
  • A Study on the precipitation characteristics of nickel hydroxide as well as carbonate and sulfide is carried out to determine the proper treatment condition of the wastewater induced from nickel-plating industry. The nickel concentrations in the effluent could be kept lower than 5ppm when the value of pH was maintained higher than 10. The precipitation of nickel salts by alkaline addition to the nickel containing model wastewater was conducted by using proper amount of sodium hydroxide, sodium carbonate, sodium bicarbonate and sodium sulfide. In case of the sulfide treatment, the residual nickel concentration in the clear water after precipitates removed showed the lowest value. The influences of the precipitation condition upon the particle size of the crystals precipitated were also investigated. In spite of the various precipitation conditions were adopted, the particle size of the precipitated crystals showed no great differences. The sedimentation rates of the precipitated particle bed were observed and the free sedimentation period was terminated within 20 minutes. Although the hindered sedimentation as well as bed compaction progressed subsequently, the bed heights were maintained almost the same level after two hours of sedimentation.

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Silicone Rubber Membrane의 제조 및 기공특성 (Preparation of Silicone Rubber Membrane and its Porosity)

  • 이승범;김형진;홍인권
    • Elastomers and Composites
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    • 제30권3호
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    • pp.185-194
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    • 1995
  • Membrane process has been employed to separate a specific substance from gas or liquid mixture, and treat wastewater. This is due to the fact that the substance of mixture can be permeated and separated selectively by membrane. Since Initial equipment and operation costs are not expensive, membrane process has been adopted in various fields such as petroleum Industry, chemistry, polymer, electronics, foods, biochemical industry and wastewater treatment. In this study, $CaCO_3$ particles impregnated in silicone rubber network were extracted by using supercritical carbon dioxide and pore distribution of silicone $rubber-CaCO_3$ was investigated with varying amount of extract. Silicone rubber has excellent mechanical properties such as heat-resistance, cold-resistance etc. and $CaCO_3$ has microporous structure. It is possible to make silicone $rubber-CaCO_3$ composite sheets via work-intensive kneading processes. In so doing $CaCO_3$ particles become distributed and impregnated in silicone rubber network. Supercritical carbon dioxide diffuse through composite sample, then sample is swollen. $CaCO_3$ in silicone rubber network Is dissolved in supercritical carbon dioxide, and its sites become pores. Pore distribution, pore shape and surface area are observed by SEM(scanning electron microscope) micrograph and BET surface area analyzer examination respectively. Pore characteristics of membrane suggest the possibilities that the membrane can be used for process of mixture separation and wastewater treatment.

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