• 제목/요약/키워드: Electromagnetic Stirring

검색결과 36건 처리시간 0.03초

용탕단조 공정을 응용한 액상이 제거된 Al7075 레오로지 소재의 T6 열처리 후 기계적 특성 (The Mechanical Property of Al7075 Rheology Material with Heat Treatment T6 to Eliminate Liquid Phase)

  • 강성식;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.150-153
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    • 2007
  • Apply electromagnetic stirring system to making rheology slurry of Al7075. This experiment has important element which is the relation between solid fraction percent and melt temperature of Al7075. The rheology slurry of Al7075 eliminated liquid phase to include alloying element of copper and zinc by squeeze casting process. In result the most structure was composed entirely of globular primary $\alpha$. Used this material for this study. This study made a comparison of mechanical property according to heat treatment T6 at each melt temperature ($619^{\circ}C$ and $615^{\circ}C$). The microstructure and component are observed how heat treatment T6 weight with the mechanical property by SEM-EDS.

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전자기 교반한 알루미늄합금 빌렛의 재가열시 고액공존구역에서의 조직변화 (Microstructural Evolution of Electromagnetically Stirred Al alloy Billet During Isothermal Reheating at the Solid-liquid State)

  • 이덕영
    • 한국주조공학회지
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    • 제28권3호
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    • pp.129-135
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    • 2008
  • The reheating stage of electromagnetically stirred Al billet is a critical factor in the thixoforming process. When reheated to the solid-liquid state, the microstructure evolves to a more globular and more homogeneous structure by a coarsening mechanism, the kinetics depending on the initial microstructure. Microstructural evolution has been characterized by conventional parameters (mean size of particle and shape factor) as a function of holding time in the solid-liquid state. The aim of this study is to report experimental results concerning microstructural evolution in the solid-liquid state of electromagnetically stirred Al billet. The material was elaborated in the form of continuously cast bars solidified with electromagnetic stirring to degenerate the dendritic structure. The choice of the reheating conditions is determined by a dendritic ripening and coalescence mechanism, involving variations of both the shape and size of the particles. The reheating time has to be long enough to allow a minimum degree of spheroidizing, but has to be limited as much as possible in order to avoid excessive ripening. The optimum microstructure was obtained at the reheating temperature of near $584^{\circ}C$ and the holding time of 5 min. The only means of combining high productivity with good casting quality was to use feedstock billets whose microstructure showed rapid transformation characteristics.

전자기력을 이용한 Al scrap으로 부터 과공정 Al-Si합금의 제조 (Manufacturing Al-scrap into Hypereutectic Al-Si Alloy by Using Electromagnetic Force)

  • 윤지현;문광호;김용현;이광학
    • 한국주조공학회지
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    • 제21권6호
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    • pp.328-335
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    • 2001
  • The objective of this study is to investigate on manufacturing Al-scrap into hypereutectic Al-Si alloy by using electromagnetic force. The Fe element in the aluminium scrap was controlled by intermetallic compound method and using EMF(electromagnetic force). The most lumped compound was found after 10min holding at $690^{\circ}C$. A number of segregated compound was revealed when imposed to EMF at 30A. The refinement of primary Si particles was achieved by EMF stirring. Primary Si particles were refined and spheroidized most of all with the magnetic intensity of 180G for 10 min.

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Al-5Ti-B가 레오로지 소재의 미세조직에 미치는 영향 (Effect of Al-5Ti-B on the Microstructure of Rheology Material)

  • 양자오;서판기;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.299-302
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    • 2005
  • Semisolid A356 slurries were prepared by electromagnetic stirring casting and by inoculation of Al-5Ti-B master alloy. As stirring time and addition of Al-5Ti-B are different, the grain size of the primary phase is different. Through the experiment of rheocast in a Buhler horizontal die casting machine, it was found that the finer the equiaxed primary dendrites, the smoother the die filling and better cast quality. Small equiaxed primary dendrite also results in less liquid segregation on the surface.

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The Power Analysis and Its Control of Two-phase Orthogonal Power Supply for the Continuous Casting

  • Ma, Fujun;Luo, An;Xiong, Qiaopo
    • Journal of Electrical Engineering and Technology
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    • 제10권3호
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    • pp.971-982
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    • 2015
  • In order to improve the quality of the billet continuous casting, a two-phase orthogonal power supply (TPOPS) for electromagnetic stirrer is researched, which is composed of three-phase PWM rectifier and three-leg inverter. According to the power analysis of system, the ripple of dc-link voltage is analyzed and its analytical expression is derived. In order to improve the performance of electromagnetic stirring, an integrated control method with feedforward control is proposed for PWM rectifier to suppress the fluctuations of dc-link voltage and provide a stable dc source for inverter. According to the simplified equivalent model, a composite current control method is proposed for inverter. This proposed method can combine the merits of feedforward control with feedback control to effectively improve the dynamic output performance of TPOPS. Finally, a 300kVA prototype of TPOPS is developed, and the results have verified the analysis and control method.

The Effect of Solid Fraction on the Casting Formability in Vertical Type Squeeze Casting Process

  • Seo, Pan-Ki;Sohn, Sung-Man;Kang, Chung-Gil
    • 한국주조공학회지
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    • 제28권1호
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    • pp.41-44
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    • 2008
  • 레오다이캐스팅 공정은 용탕상태의 원소재로부터 최종형상에 가장 가까운 정형제품(near-net shape)을 원하는 기계적 성질과 동시에 경제적으로 생산할 수 있는 제조방법으로 개발되어 왔다. 본 논문에서는 전자교반 시스템을 이용하여 결정립이 제어된 반용융 상태의 소재를 수직형 다이캐스팅기를 사용하여 리어파트(rear parts) 자동차 부품을 성형실험 하였다. 성형된 시제품들은 성형조건에 따른 조직 및 인장강도를 관찰하였으며, 시효경화 시간에 따른 T6 최적 열처리 조건을 조사하였다.

전자기 교반 시스템용 2상 직교하는 전원 공급 장치를 위한 제어 기법 (Control Algorithm of Two Phase Orthogonal Power Supply for Electromagnetic Stirring System)

  • 김병준;문동옥;김영우
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2020년도 전력전자학술대회
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    • pp.419-420
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    • 2020
  • 본 논문에서는 전자기 교반 시스템용 2 상 직교하는 전원 공급 장치의 출력 전류 정상상태 오차를 줄일 수 있는 제어 기법을 제안하다. 2 상 직교하는 전원 공급 장치는 단상 풀브리지 인버터 2 대 대신 3 상 전압원 인버터 1 대를 사용하여 인버터의 레그 숫자가 줄어들고 인버터 스위치의 도통 손실이 감소한다. 본 논문에서는 회전 좌표계로의 변환(dq 변환)을 통해 출력전류 정상상태 오차를 0 으로 제어하는 기법을 제안한다. 본 논문에서는 제안하는 제어 기법의 유효성은 시뮬레이션을 통해 검증하였다.

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