• Title/Summary/Keyword: Electrolytic Capacitor

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Etch Pit Growth on Aluminum of Cathode Film for Aluminum Electrolytic Capacitor (알루미늄 전해 커패시터용 음극박의 에칭 피트 성장)

  • Kim, Hong-Il;Choi, Ho-Gil;Kim, Sung-Han;Kim, Young-Sam;Shin, Jin-Sik;Park, Soo-Gil
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.407-408
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    • 2005
  • High surface area electrodes for aluminum electrolytic capacitors are produced by AC electrochemical processes. Optimization of crystallographic etch pit growth on aluminium during AC etching of cathode film for aluminium as electrolytic capacitor has been established. In this work, we present the observations of pit distributions by galvanostatic measurements. The effects of electrolyte concentration, current density, frequency, various pre-treatments and etching time have been studied. The specimen was pretreated in 0.5M NaOH and 1M HCl at $40\sim60^{\circ}C$, and transferred into a cell containing 1M HCl, then various mol $H_2SO_4$ etchant was added. Pit size distributions were determined with scanning electron microscopy (SEM).

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Stacked High Voltage Al Electrolytic Capacitors Using Zr-Al-O Composite Oxide

  • Zhang, Kaiqiang;Park, Sang-Shik
    • Korean Journal of Materials Research
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    • v.29 no.12
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    • pp.757-763
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    • 2019
  • A stacked high-voltage (900 V) Al electrolytic capacitor made with ZrO2 coated anode foils, which has not been studied so far, is realized and the effects of Zr-Al-O composite layer on the electric properties are discussed. Etched Al foils coated with ZrO2 sol are anodized in 2-methyl-1,3-propanediol (MPD)-boric acid electrolyte. The anodized Al foils are assembled with stacked structure to prepare the capacitor. The capacitance and dissipation factor of the capacitor with ZrO2 coated anode foils increase by 41 % and decrease by 50 %, respectively, in comparison with those of Al anode foils. Zr-Al-O composite dielectric layer is formed between separate crystalline ZrO2 with high dielectric constant and amorphous Al2O3 with high ionic resistivity. This work suggests that the formation of a composite layer by coating valve metal oxide on etched Al foil surface and anodizing it in MPD-boric acid electrolyte is a promising approach for high voltage and volume efficiency of capacitors.

A Study on PV AC-Module with Active Power Decoupling and Energy Storage System

  • Won, Dong-Jo;Noh, Yong-Su;Lim, Hong-Woo;Won, Chung-Yuen
    • Journal of Power Electronics
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    • v.16 no.5
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    • pp.1894-1903
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    • 2016
  • In general, electrolytic capacitors are used to reduce power pulsations on PV-panels. However, this can reduce the reliability of the PV AC-module system, because electrolytic capacitors have a shorter lifetime than PV-panels. In addition, PV-panels generate irregular power and inject it into the grid because the output power of a PV-panel depends on the surrounding conditions such as irradiation and temperature. To solve these problems, a grid-connected photovoltaic (PV) AC-module with active power decoupling and energy storage is proposed. A parallel bi-directional converter is connected to the AC module to reduce the output power pulsations of PV-panels. Thus, the electrolytic capacitor can be replaced with a film capacitor. In addition, the irregular output power due to the surrounding conditions can be regulated by using a parallel energy storage circuit. To maintain the discontinuous conduction mode at low irradiation, the frequency control method is adopted. The design method of the proposed converter and the operation principles are introduced. An experimental prototype rated at 125W was built to verify the performance of the proposed converter.

Input Capacitance Analysis of Three-port Flyback Inverter with Active Power Decoupling Circuit (3권선형 능동 전력 디커플링 기법을 적용한 플라이백 인버터의 입력 커패시턴스 분석)

  • oh, Min Seuk;Kim, Kyu Dong;Kim, Jun Gu;Lee, Tae Won;Jung, Yong Chae;Won, Chung Yuen
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.137-138
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    • 2012
  • In this paper, three-port flyback inverter with Active Power Decoupling(APD) circuit is analyzed. Conventional flyback inverter with passive power decoupling circuit needs the electrolytic capacitor with large capacitance for decoupling between constant DC power and instantaneous AC power. However the electrolytic capacitor has low lifespan about 50000 to 100000 hours. So the active power decoupling techniques are applied to reduce input capacitance of flyback inverter. Thus the overall system can achieve smaller size and longer lifespan. Proposed three-port flyback inverter is verified by design optimization, simulation and experimental result.

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PCB Reliability Improvement Through HALT Test and Failure Analysis (초가속수명시험(HALT) 및 고장분석을 이용한 실장기판의 신뢰성 향상방안)

  • Song, Byeong-Suk;Cho, Jai-Rip
    • Journal of Applied Reliability
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    • v.4 no.2
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    • pp.121-131
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    • 2004
  • HALT (Highly Accelerated Life Test) was performed to improve the reliability by removing the potential failure for newly developing PCB used for the vibration condition from 2OHz to 2OOHz. During HALT, it is found that the lead of Al electrolytic capacitor of SMD type is detached from PCB. As the result for the failure analysis and FEM (Finite Element Method), it is clarified that the root cause for this failure is the improper attachment of an Al electrolytic capacitor on PCB by the mistake of a PCB design. HALT was performed in previous condition to verify the failure analysis after molding an epoxy resin to overcome the PCB design mistake and it is not observed the same failure. Therefore, it is assumed that the same failure in field will be not occurred by the proper implementation.

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Effect of Ultrasound During Pretreatment on the Electrochemical Etching of Aluminum and Its Capacitance (초음파를 이용한 전처리가 알루미늄의 전기화학적 에칭 및 정전용량에 미치는 효과)

  • Jung, Insoo;Tak, Yongsug;Park, Kangyong;Kim, Hyungi;Kim, Sungsoo
    • Corrosion Science and Technology
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    • v.10 no.1
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    • pp.37-42
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    • 2011
  • Aluminum was electrochemically etched in acid solution and the surface area was magnified by the formation of etch pits. Etched aluminum was covered with a compact and dense dielectric oxide film by anodization and applied to the aluminum electrolytic capacitor electrode. Capacitance of aluminum electrolytic capacitor is closely related with surface area, which depends on size and number of etch pits. Size of etch pits need to be controlled because inside of the pits can be buried by the formation of dielectric oxide film. In this work, the effect of ultrasound pretreatment on the aluminum etch pit formation and capacitance were investigated. Additionally, the relationship between the second etching effect on pit size and capacitance was studied.

The Influence of Electrolytic Condition on Tunnel Etching and Capacitance Gain of High purity Aluminium Foil on capacitor (전해조건이 고순도 알루미늄 박 콘덴서의 터널에칭과 정전용량에 미치는 영향)

  • 이재운;이병우;김용현;이광학;김흥식
    • Journal of the Korean institute of surface engineering
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    • v.30 no.1
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    • pp.44-56
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    • 1997
  • Influence of electrochemical etching conditions on capacitance gain of aluminium electrolytic on capacitor foil has been investigated by etching cubic textured high purity aluminum foil in dilute hydrochloric acid. Uniformly distributed etch pit tunnels on aluminum surface have been obtained by pretreatment aluminium foil in 10% NaOH solution for 5 minutes followed by electrochemical etching. Electrostatic capacitance of etched aluminium foil anodized to high voltage increased with the increase of current density, total charge, temperature and concentration of electrolyte up to maximum CV-value and then deceased. Election optical observation of the etched foil revealed that the density of etch of etch pits increased with the increase of current density and concentration of electrolyte. this increase of etch pit density enlarged of the increase of capacitance. However, abnormal high current density and high electrolyte concentration induced the local dissolution of the foil surface which resulted the decrease of foil capacitance.

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