• Title/Summary/Keyword: Electrode shape

Search Result 446, Processing Time 0.028 seconds

Characteristics of Machining corners in 3-D Micro EDM (3-D 미세 방전 가공의 모서리 형상 가공 특성)

  • 김기현;김보현;김규만;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.922-925
    • /
    • 2000
  • As mechanical components require size minimization and high precision, micro die machining technology has been developed in many fields. to machine a micro die by EDM, sometimes, a polygonal electrode is use. Machining corners by MEDM shows special characteristics. Physically, electrons are concentrated in sharp region and a high potential level is established in this region. Also, the electrode can't be rotated when machining a polygonal cavity, and machined debris can not drawn off easily. Discharge concentration in corners and 2nd discharge by machined debris result in distortion of corner shape. This phenomena can be improved by shaking the electrode. This method is also shown to be effective in improving surface roughness by circulation of machining fluid resulting from movement of the electrode.

  • PDF

Machining Rate and Electrode Wear Characteristics in Micro-EDM of Micro-Holes (미세구멍의 미세방전 가공에서 가공율과 전극소모 특성)

  • Kim, Gyu-Man;Kim, Bo-Hyun;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.10
    • /
    • pp.94-100
    • /
    • 1999
  • Micro-EDM is widely used in machining of miro-parts such as micro-shafts and micro-holes. In order to select proper machining conditions and to reduce the machining time, it is necessary to understand machining characteristics under various machining conditions. Micro-hole machining tests were performed with round shape electrodes with different capacitances and voltages of the power source. The effects of the electrode rotational speed and diameter on the machining rate were also observed. From the experimental results, it was found that capacitance and voltage have significant effects on machining rate and the machined surface integrity. With higher capacitance and higher voltage, higher machining rate was observed together with poorer surface integrity. The electrode diameter was also found to have an effect on the machining rate and electrode wear.

  • PDF

Analysis of 3-Dimensional Current Flow by n-electrode Pattern Shape in GaN-based Vertical LED (수직형구조 GaN계 발광다이오드에서 전극구조 모양에 따른 3차원 전류분포 해석)

  • Yun, Ju-Seon;Sim, Jong-In
    • Proceedings of the Optical Society of Korea Conference
    • /
    • 2008.02a
    • /
    • pp.231-232
    • /
    • 2008
  • The effect of n-electrode patterns on the current distribution in active region is investigated in GaN-based blue vertical light emitting diodes (VLEDs). A 3-dimension circuit model is adopted to analyze the current flow patterns in VLEDs. We had fabricated VLEDs having different n-electrode patterns, measured their current-voltage characteristics, and compared to the numerical simulation. It turns out that the current spreading in VLEDs is strongly dependent on the n-electrode pattern. Some design guidelines for n-electrode patterns to produce uniform current injection are presented.

  • PDF

Partial Discharge Characteristics of Ultra-High Voltage CV Cable Insulators by Electrode Shape (전극형상에 의한 초고압 CV케이블 절연체의 부분방전 특성)

  • Kim Gyun-Sig;Kim Byung-Hyun;Jeong Hyeon-Ki;Cha Kwang-Seok
    • Proceedings of the KSR Conference
    • /
    • 2005.11a
    • /
    • pp.712-717
    • /
    • 2005
  • In this thesis, it is investigated that the effect of the cross linked polyethylene(XLPE) insulator do to breakdown phenomenon by the insertion of the needle and bar electrode into XLPE which is used of electric power cable for the ultra-high voltage. The result of the partial discharge properties in the specimen showed that in case of the insertion of needle or bar electrode into XLPE, the effect of the inner discharge become large when the air void is bigger then the clearance of the electrode of the specimen. The closer the distance between the insulator and needle electrode, it takes less time to the insulation breakdown.

  • PDF

Potential Interference between the Earth Electrode (접지극의 전위간섭)

  • Kim, Ju-Chan;Kim, Sung-Sam;Koh, Hee-Seog
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
    • /
    • 2004.05a
    • /
    • pp.48-52
    • /
    • 2004
  • Recently, there are many electricity, electronics, and communication equipment which need to earthing in the building. When electric current flows into a certain earthing system in the same building, the potential of other earthing system rises. This potential interference repuire surface potential of electrodes by electrode shape. In this paper basic formula is deduced on the basis of both electrodes surface potential of earth electrode as a source of the potential interference and earth electrode which receive the potential interference. The degree of potential interference as multiple earth electrode is verified the simulated results by means of the simple model in advance.

  • PDF

Synthesis of Ag-Pd Electrode having Oxide Additive (산화물을 첨가한 Ag-Pd 전극의 제조)

  • Lee, Jae-Seok;Lee, Dong-Yoon;Song, Jae-Sung;Kim, Myoung-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2003.07b
    • /
    • pp.735-738
    • /
    • 2003
  • Downsizing electronics requires precision position control with an accuracy of sub-micron order, which demands development of ultra-fine displacive devices. Piezoelectric transducer is one of devices transferring electric field energy into mechanical energy and being capable for fine displacement control. The transducer has been widely used as fine Position control device Multilayer piezoelectric actuator, one of typical piezo-transducer, is fabricated by stacking alternatively ceramic and electrode layers several hundred times followed by cofiring process. Electrode material should be tolerable in the firing process maintaining at ceramic-sintering temperatures up to $1100{\sim}1300^{\circ}C$. Ag-Pd can be used as stable electrode material in heat treatment above $960^{\circ}C$. Besides, adding small quantity ceramic powder allow the actuator to be fabricated in a good shape by diminishing shrinkage difference between ceramic and electrode layers, resulting in avoidance of crack and delamination at and/or nearby interface between ceramic an electrode layers. This study presents synthesis of nano-oxide-added Ag/Pd powders and its feasibility to candidate material tolerable at high temperature. The powders were formed in a co-precipitation process of Ag and Pd in nano-oxide-dispersed solution where Ag and Pd precursors are melted in $HNO_3$ acid.

  • PDF

Single Grained PZT Array Fabricated by Physical Etching of Pt Bottom Electrode

  • Park, Eung-Chul;Lee, Jang-Sik;Kim, Kwang-Ho;Park, Jung-Ho;Lee, Byung-Il
    • The Korean Journal of Ceramics
    • /
    • v.6 no.1
    • /
    • pp.74-77
    • /
    • 2000
  • Ta-doped PZT thin films prepared by reactive co-sputtering method could be transformed into single grained perovskite structure utilizing physical etching of Pt bottom electrode. It is found that PZT perovskite phase on damaged (111) Pt electrode by IMD was more easily crystallized than random oriented Pt electrode and less crystallized than (111) Pt electrode. This shows that amorphized Pt electrode surface by IMD process has an effect on crystallization of PZT perovskite phase. 40$\mu\textrm{m}\times40\mu\textrm{m}$ square shape single grain PZT array could be obtained utilizing the difference of incubation time for nucleation of rosettes between ion damaged Pt and (111) oriented Pt electrode. Single grained PZT thin films show low leakage current density of $1\times10^{-7}$ A/$\textrm{cm}^2$ and high break down field of 440kV/cm. The loss of remanent polarization after $10^{11}$ cycles was less than 15% of initial value.

  • PDF

Real-Time Prediction of Electrode Wear for the Small Hole Pass-Through by EDM-drill (방전 드릴을 이용한 미세 홀 관통 공정의 전극 소모량 실시간 예측)

  • Choi, Yong-Chan;Huh, Eun-Young;Kim, Jong-Min;Lee, Cheol-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.2
    • /
    • pp.268-274
    • /
    • 2013
  • Electric discharge machining drill (EDM-drill) is an efficient process for the fabrication of micro-diameter deep metal hole. As there is non-physical contact between tool (electrode) and workpiece, EDM-drill is widely used to machine the hard machining materials such as high strength steel, cemented carbide, titanium alloys. The electro-thermal energy forces the electrode to wear out together with the workpiece to be machined. The electrode wear occurs inside of a machining hole. and It causes hard to monitor the machining state, which leads the productivity and the quality to decrease. Thus, this study presents a methodology to estimated the electrode wear amount while two coefficients (scale factor and shape factor) of the logarithmic regression model are evaluated from the experiment result. To increase the accuracy of estimation model, the linear transformation method is adopted using the differences of initial electrode wear differences. The estimation model is verified through experiment. The experimental result shows that within minute error, the estimation model is able to predict accurately.

A Study on the Resistance Spot Weldability of 590 MPa Grade DP Steel with Modified Electrode Tip (가공 전극을 적용한 590 MPa급 DP강의 저항 점용접에 관한 연구)

  • Lee, Sang-Min;Park, Yeong-Do
    • Korean Journal of Metals and Materials
    • /
    • v.48 no.1
    • /
    • pp.71-76
    • /
    • 2010
  • The use of advanced high-strength steels (AHSS) in automotive applications has steadily increased over the past few years. Two different failure modes are generally observed in shear-tension tests for resistance spot welds of AHSS. interfacial fractures and full button pullout. Despite high load-carrying capacity. the resistance spot welds in AHSS cue prone to interfacial fractures. To improve the load carrying ability of welds during shear-lap and cross tension tests. the tip surface of the electrode was grooved in a round shape. The electrode tip surface was modified so as to concentrate the current now in the central and circumferential portion of the electrode force. The results showed that the interfacial fracture was suppressed in welds using the modified electrode. In a comparison of failure mode during mechanical tests. the welds made with the modified electrode showed a higher tendency to fail via full button pullout fracture.

A Study on the Bubble Deformation and Departure Under DC Electric Field (직류전기장에 의한 기포의 변형과 이탈에 관한 연구)

  • 권영철;김무환;강인석;김석준
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.19 no.6
    • /
    • pp.1518-1528
    • /
    • 1995
  • The deformation and departure processes of a bubble attached to the wall are studied experimentally and numerically to understand the phenomena of the nucleate boiling heat transfer enhancement under DC electric field. An air-bubble is injected in a dielectric liquid with different electric fields generated by changing three types of electrode system (Type 1,2 and 3) in the bubble generator. Experimental variables are the electric field strength and the distance and the shape of the electrodes under DC electric field. From experimental results, it is observed that the bubble under Dc electric field is elongated in the same direction as the electric field and the contact angle increases. For the parallel plate electrode which generates a uniform electric field, bubble departure volume doesn't seem to decrease within our experimental range. However, when a needle is raised a few millimeters from the lower electrode to make a nonuniform electric field around the needle, bubble departure volume decreases continuously with the increase of an applied voltage. The reduction effect of bubble departure volume is the most effective under a strong nonuniform electric field generated with Type 3. As the nonuniformity of the electric field due to the shape of a electrode increases, the terminal velocity and the acceleration of a bubble increase largely. For the comparison with visualization results, the deformation of a bubble attached to the electrode is carried out by a numerical method. Numerical results show good agreement qualitatively with experimental results.