• 제목/요약/키워드: Electro-chemical discharge

검색결과 31건 처리시간 0.041초

전해 방전법을 이용한 유리 미세 구멍가공 (Micro-hole Fabrication of Glass Using Electro-chemical Discharge Method)

  • 이왕훈;이영태
    • 센서학회지
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    • 제13권1호
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    • pp.72-77
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    • 2004
  • In this paper, we fabricated an apparatus of the electro-chemical discharge drilling for boring narrow through-hole into a glass. In the electrolyte, electro-chemical discharge creates high temperature condition by the electro-discharge energy. Therefore, glass are removed by the accelerated chemical reaction with glasses and chemicals in the high temperature condition. For optimization of the electro-chemical discharge drilling, the process condition was studied experimentally as a function of the electrolyte concentration, supply voltage and process time. The optimum condition was from DC25V to DC30V of applied voltage, 35 wt% NaOH solution.

유리 미세 구멍 가공을 위한 전해 방전 가공기 제작 (The fabrication of electro-chemical discharge machine for drilling microscopic glass hole)

  • 이왕훈;이영태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 센서 박막재료 반도체재료 기술교육
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    • pp.12-15
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    • 2002
  • In this paper, we fabricated a electro-chemical discharge machine for drilling microscopic glass hole. In this research, we used a glass plate and NaOH solution. From the experimental result, we knew that the change of voltage wave was caused by drilling microscopic hole of glass using electro-chemical discharge method. So, we can give a function of the power auto stop to electro-chemical discharge machine with the change of voltage wave.

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전해 방전법에 의한 유리의 미세 구멍 가공 (Microscopic hole fabrication of glass using electro-chemical discharge method)

  • 이왕훈;이영태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집 Vol.14 No.1
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    • pp.89-92
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    • 2001
  • In this paper, we studied on drilling a microscopic hole of glass using electro-chemical discharge methode. In this research, we fabricated a electro-chemical discharge machine for drilling glass hole. The used parameters to get a fine microscopic hole are the concentration of NaOH solution from 5wt% to 50wt%, the supply voltage from 10V to 40V and the fabricating time from 5 second to 50 second. Also, we used a 0.16mm glass plate. We learned from our experiment that, the fabrication most efficient when supply voltage is 25V-30V and concentration of NaOH solution 35wt% or less.

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전해 방전법에 의한 유리의 미세 구멍 가공 (Microscopic hole fabrication of glass using electro-chemical discharge method)

  • 이왕훈;이영태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집
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    • pp.89-92
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    • 2001
  • In this paper, we studied on drilling a microscopic hole of glass using electro-chemical discharge methode. In this research, we fabricated a electro-chemical discharge machine for drilling glass hole. The used parameters to get a fine microscopic hole are the concentration of NaOH solution from 5wt% to 50wt%, the supply voltage from 10V to 40V and the fabricating time from 5 second to 50 second. Also, we used a 0.16mm glass plate. We learned from our experiment that, the fabrication most efficient when supply voltage is 25V-30V and concentration of NaOH solution 35wt% or less.

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마이크로 펀칭용 미세축, 미세구멍의 가공 (Micro-shaft and Micro-hole Machining for Micro Punching)

  • 류시형;조필주;이강희;주종남
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.239-244
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    • 2002
  • In this study, we developed the manufacturing technology of micro-hole and micro-shaft for micro punching system using micro electrical discharge machining and micro electro chemical machining. Micro punching dies of tungsten carbide with $55\;{\mu}m\;and\;110\;{\mu}m$ diameter and $250\;{\mu}m$ depth were made by micro electrical discharge machining. The form accuracy and surface roughness of die hole were pretty good and it was shown that the punched hole quality was fine. WC micro-shaft with $30\;{\mu}m$ diameter was made by the multistep micro electro chemical machining. The developed technologies can be effectively used in precision manufacturing of micro punching die and mass production of micro-shaft.

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Application of Joint Electro-Chemical Detection for Gas Insulated Switchgear Fault Diagnosis

  • Li, Liping;Tang, Ju;Liu, Yilu
    • Journal of Electrical Engineering and Technology
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    • 제10권4호
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    • pp.1765-1772
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    • 2015
  • The integrity of the gas insulated switchgear (GIS) is vital to the safety of an entire power grid. However, there are some limitations on the techniques of detecting and diagnosing partial discharge (PD) induced by insulation defects in GIS. This paper proposes a joint electro-chemical detection method to resolve the problems of incomplete PD data source and also investigates a new unique fault diagnosis method to enhance the reliability of data processing. By employing ultra-high frequency method for online monitoring and the chemical method for detecting SF6 decomposition offline, the acquired data can form a more complete interpretation of PD signals. By utilizing DS evidence theory, the diagnostic results with tests on the four typical defects show the validity of the new fault diagnosis system. With higher accuracy and lower computation cost, the present research provides a promising way to make a more accurate decision in practical application.

전해연삭을 이용한 금형의 다듬질 가공특성 (Die Finishing Process Using Electro-Chemical Grinding)

  • 황찬해;정해도
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.89-96
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    • 2000
  • This paper describes the characteristic of die finishing to obtain smooth surface using electro-chemical grinding after cutting process. Electro-chemical grinding is possible under lower load and tool wear comparing with those in the mechanical grinding. Conventionally, if the metal bonding material of the grinding wheel is directly t contacted with workpiece, the current is circulated without electrolytic phenomena. Sometimes, electrical discharge is occurred between tool and workpiece. To cope with this problem, the metal-resin bonded pellet was used in this study. This pellet is composed of optimal volume of metal and resin powders and its characteristics are changable with the each volume of powders. Finally, high efficient die finishing is realized using metal resin bonded pellet in electro-chemical grinding.

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용접 슬래그 배출량에 따른 Electro Gas 용접부의 기계적 특성 변화 (Mechanical properties of electro gas welds with different discharge amount of slag)

  • 구연백;성희준;김경주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.26-26
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    • 2010
  • EGW process has been applied to joining of ship block with vertical-up position at high production rate. The workability of EGW, however, has been interrupted by too much slag production. Two electrodes EGW showed more severe workability than that of one electrode EGW. Therefore, to understand the effect of discharge amount of EGW slag on workability and mechanical properties, two different slag discharge amount have been controlled at the same welding conditions. The results are as follows; 1) Workability has been improved by any additional slag discharge. 2) Mechanical properties have been deteriorated with any additional slag discharge. 3) Chemical compositions of weld metal have been changed by any additional slag discharge.

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전기전도성 이방성 복합재료 방전가공의 수치 해석 (Numerical Analysis of the Electro-discharge Machining Process of a Conductive Anisotropic Composite)

  • 안영철;천갑제
    • Korean Chemical Engineering Research
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    • 제47권1호
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    • pp.72-78
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    • 2009
  • 전기전도성 이방성 복합재료의 방전가공에 대하여 비정상상태 수식모델을 세우고 갤러킨의 유한요소법으로 해를 구하였다. 피삭재의 온도 분포와 분화구의 모양 및 공작물 제거 속도를 공정 매개변수에 관하여 구득하였다. 계산의 정확도와 효율을 위하여 앞선 연구에서 최적치로 선정된 $12{\times}12$ 요소의 비규칙 체눈을 사용하였다. 알루미나/티타늄 카바이드 복합재료의 물성을 재료의 물성으로 선정하였고 51.4 V의 전압과 7 A의 전류를 갖는 전력을 적용하였으며 제거 효율을 10%로 전열 이방성 계수를 2와 3으로 가정하였다. 불꽃이 일어나면서 피삭재는 즉시 녹기 시작하였고 열적 손상 영역이 형성되었다. 또한 시간이 흘러감에 따라서 분화구의 경계가 이동하는 것이 확인되었다. 반경 방향과 축 방향의 열전도도가 독립적으로 커지면 온도분포와 분화구의 모양이 각각 반경 방향과 축 방향으로 이동하였다. 공작물 제거 속도는 축 방향의 열전도도보다 반경 방향의 열전도도가 증가할 때 더욱 커지는 것으로 나타났다.

Powder Mixed ECDM (Electro-Chemical Discharge Machining)을 이용한 미세구멍가공의 정밀도 개선 (Improvement of Hole Geometric Accuracy by Powder Mixed Electro-chemical Discharge Machining Process)

  • 한민섭;민병권;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.42-45
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    • 2004
  • Electrochemical discharge machining (ECDM) has been found to be suitable for the micro-hole machining of nonconductive materials such as ceramics or glass compared with existing conventional and also non-conventional machining methods. However this machining process has some problems such as low geometric accuracy and low machining efficiency due to the random spark generation at the end of the electrode. This paper proposes the methods to improve the geometric accuracy of micro-hole using powder mixed ECDM process. The experimental results show the effects of powder producing improved geometric accuracy of machined hole and decreased concentration of spark energy.

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