• Title/Summary/Keyword: Electric control unit

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Development of Digital Gas Metal Arc Welding System and Welding Current Control Using Self-tuning Fuzzy PID

  • Doan, Phuc Thinh;Pratama, Pandu Sandi;Kim, Suk-Yoel;Kim, Hak-Kyeong;Yeun, Hwang-Yeong;Byun, Gi-Sig;Kim, Sang-Bong
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.1-8
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    • 2011
  • This paper describes a new method for a digital gas metal arc welding (GMAW) system. The GMAW system is an arc welding process that incorporates the GMAW power source (PS-GMAW) with a wire feed unit (WFU). The PS-GMAW requires an electric power of constant voltage. A constant magnitude is maintained for the arc current by controlling the wire-feed speed of the WFU. A mathematical model is derived, and a self-tuning fuzzy proportional-integral-derivative (PID) controller is designed and applied to control the welding current. The electrode wire feeding mechanism with this controller is driven by a DC motor, which can compensate for both the molten part of the electrode and undesirable fluctuations in the arc length during the welding process. By accurately maintaining the output welding current and welding voltage at constant values during the welding process, excellent welding results can be obtained. Simulation and experimental results are shown to prove the effectiveness of the proposed controller.

Prototype Development of 3-Phase 3.3kV/220V 6kVA Modular Semiconductor Transformer (3상 3.3kV/220V 6kVA 모듈형 반도체 변압기의 프로토타입 개발)

  • Kim, Jae-Hyuk;Kim, Do-Hyun;Lee, Byung-Kwon;Han, Byung-Moon;Lee, Jun-Young;Choi, Nam-Sup
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1678-1687
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    • 2013
  • This paper describes a prototype of 3-phase 3.3kV/220V 6kVA modular semiconductor transformer developed in the lab for feasibility study. The developed prototype is composed of three single-phase units coupled in Y-connection. Each single-phase unit with a rating of 1.9kV/127V 2kVA consists of a high-voltage high-frequency resonant AC-DC converter, a low-voltage hybrid-switching DC-DC converter, and a low-voltage hybrid-switching DC-AC converter. Also each single-phase unit has two DSP controllers to control converter operation and to acquire monitoring data. Monitoring system was developed based on LabView by using CAN communication link between the DSP controller and PC. Through various experimental analyses it was verified that the prototype operates with proper performance under normal and sag condition. The system efficiency can be improved by adopting optimal design and replacing the IGBT switch with the SiC MOSFET switch. The developed prototype confirms a possibility to build a commercial high-voltage high-power semiconductor transformer by increasing the number of series-connected converter modules in high-voltage side and improving the performance of switching element.

A Study on the Outages Due to Voltage Expanding in Closing High Voltage Capacitor (고압 커패시터 투입시 전압확대에 따른 사고 사례 연구)

  • Cho, Nam-Hoon;Jung, Jum-Soo;Park, Yong-Woo;Ha, Bok-Nam;Lee, Hyung-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.9
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    • pp.94-102
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    • 2008
  • Capacitor switching is essential for the economic operation and proper voltage control of KOREA electric utility distribution system. Voltage transients produced by capacitor switching (around 2.0 per unit at substation and 2.5 or less per unit at customer site, and lasting less then 1[ms]) do not have the magnitude or duration to interfere with the operation of computers, but they do disrupt the operation of adjustable speed drivers. The result of our research, ASD manufacturers should learn from the computer industry and design products that will operate satisfactory In the electrical envelopment in which they will be placed. In this case history, the inductors on the input to ADSs in order to prevent nuisance tripping from capacitor switching(and other causes within the apartment) proved to be an effective, low-cost solution.

Performance Analysis of load simulator interconnected with Power Quality Compensator (전력품질 보상기와 부하모의장치의 연계시험 분석)

  • Bae, Byung-Yeol;Cho, Yun-Ho;Park, Yong-Hee;Han, Byung-Moon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.12 no.1
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    • pp.89-97
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    • 2007
  • This paper describes a load simulator with power recovery capability, which is based on the voltage source converter-inverter set. The load simulator can save the electric energy that should be consumed to test the operation and performance of the power quality compensator and the power equipment. The load simulator consists of a converter-inverter set with a DSP controller for system control and PWM pulse generation. The converter operates as a universal load to model the linear load and the non-linear load, while the inverter feed the energy back to the power source with harmonic compensation. the performance of proposed load simulator was analyzed with scaled-model experiment, interconnected with the active power filter. The experimental results confirms that the proposed load simulator can be utilized to test the performance of active power filter.

Case Study on AUTOSAR Software Functional Safety Mechanism Design: Shift-by-Wire System (AUTOSAR 소프트웨어 기능안전 메커니즘 설계 사례연구: Shift-by-Wire 시스템)

  • Kum, Daehyun;Kwon, Soohyeon;Lee, Jaeseong;Lee, Seonghun
    • IEMEK Journal of Embedded Systems and Applications
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    • v.16 no.6
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    • pp.267-276
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    • 2021
  • The automotive industry and academic research have been continuously conducting research on standardization such as AUTOSAR (AUTomotive Open System ARchitecture) and ISO26262 to solve problems such as safety and efficiency caused by the complexity of electric/electronic architecture of automotive. AUTOSAR is an automotive standard software platform that has a layered structure independent of MCU (Micro Controller Unit) hardware, and improves product reliability through software modularity and reusability. And, ISO26262, an international standard for automotive functional safety and suggests a method to minimize errors in automotive ECU (Electronic Control Unit)s by defining the development process and results for the entire life cycle of automotive electrical/electronic systems. These design methods are variously applied in representative automotive safety-critical systems. However, since the functional and safety requirements are different according to the characteristics of the safety-critical system, it is essential to research the AUTOSAR functional safety design method specialized for each application domain. In this paper, a software functional safety mechanism design method using AUTOSAR is proposed, and a new failure management framework is proposed to ensure the high reliability of the product. The AUTOSAR functional safety mechanism consists of memory partitioning protection, timing monitoring protection, and end-to-end protection. The fault management framework is composed of several safety SWCs to maintain the minimum function and performance even if a fault occurs during the operation of a safety-critical system. Finally, the proposed method is applied to the Shift-by-Wire system design to prove the validity of the proposed method.

A Simple Ensemble Prediction System for Wind Power Forecasting - Evaluation by Typhoon Bolaven Case - (풍력예보를 위한 단순 앙상블예측시스템 - 태풍 볼라벤 사례를 통한 평가 -)

  • Kim, Jin-Young;Kim, Hyun-Goo;Kang, Yong-Heack;Yun, Chang-Yeol;Kim, Ji-Young;Lee, Jun-Shin
    • Journal of the Korean Solar Energy Society
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    • v.36 no.1
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    • pp.27-37
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    • 2016
  • A simple but practical Ensemble Prediction System(EPS) for wind power forecasting was developed and evaluated using the measurement of the offshore meteorological tower, HeMOSU-1(Herald of Meteorological and Oceanographic Special Unite-1) installed at the Southwest Offshore in South Korea. The EPS developed by the Korea Institute of Energy Research is based on a simple ensemble mean of two Numerical Weather Prediction(NWP) models, WRF-NMM and WRF-ARW. In addition, the Kalman Filter is applied for real-time quality improvement of wind ensembles. All forecasts with EPS were analyzed in comparison with the HeMOSU-1 measurements at 97 m above sea level during Typhoon Bolaven episode in August 2012. The results indicate that EPS was in the best agreement with the in-situ measurement regarding (peak) wind speed and cut-out speed incidence. The RMSE of wind speed was 1.44 m/s while the incidence time lag of cut-out wind speed was 0 hour, which means that the EPS properly predicted a development and its movement. The duration of cut-out wind speed period by the EPS was also acceptable. This study is anticipated to provide a useful quantitative guide and information for a large-scale offshore wind farm operation in the decision making of wind turbine control especially during a typhoon episode.

Olivine Synthesis Using Stainless Steel Tube (스테인리스강관을 이용한 감람석 합성)

  • Gi Young Jeong
    • Korean Journal of Mineralogy and Petrology
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    • v.36 no.4
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    • pp.337-343
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    • 2023
  • Olivine is a complete solid solution of fayalite and forsterite that is abundant in Earth and extraterrestrial materials such as rocky planets, meteorites, asteroids, and interplanetary dust. Due to the wide range of olivine compositions, diverse olivine standards are required for quantitative mineralogical analysis of olivine-bearing materials. Olivine standards were synthesized using an electric furnace and stainless steel tubes at temperatures ranging from 1000~1100 ℃. Overall, olivine was synthesized covering the full range of composition, with some synthetic impurities and unreacted material. The synthesized olivine showed a linear increase in the unit cell dimension in proportion to the molar ratio of fayalite in the starting materials, and the diffraction intensity was consistent with that of natural olivine. However, iron-rich synthetic olivine samples tend to have a higher content of impurity, suggesting that not all synthetic olivine can be used as a standard material yet, and improvements in the synthesis process, such as using high purity starting materials and control of reaction time and temperature, are required.

The Development of Portable Digital X-ray Power Supply Unit for Emergency Medical Services (응급의료에서 이용될 휴대용 디지털 X-ray 전원장치 개발)

  • Cho, Dong-Heon;Koo, Kyung-Wan;Yong, Hae-Sool
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.1
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    • pp.125-131
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    • 2006
  • The existing X-ray generators are either ones which are settled at fixed places or ones which are movable to sick rum. Movable generators can be very useful according to the circumstances of patients, but there remains a restraint that AC220[V] in the hospitals must be provided. When examining a first-aid patient who stays distant from the hospital or when grouping patients caused by disaster, the services of doctors at emergency centers should be very restrictive. Hence, this study developed a portable digital X-ray power supply unit that are utilizable at the accident spot or in a moving ambulance. By using the nit, the information of patients can be transmitted to the emergency center on the spot and thereby doctors can make a correct diagnosis. The properties of the unit are as follows: First, portable batteries(DCl2[V]) are utilized as electric source for the wit. Second PIC16F84A is utilized as control circuit in order to guarantee considerable reliance and to provide various functions. This portable digital X-ray power supply unit is expected to contribute to the emergency medical service system to be more advanced.

An Influence of Unit-Water Content Distribution in Ready-Mixed Concrete on Strength and Durability of Concrete (레미콘 단위수량 산포가 콘크리트 강도 및 내구성에 미치는 영향)

  • Woo, Young-Je;Lee, Han-Seung;Jung, Sang-Hwa
    • Journal of the Korea Concrete Institute
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    • v.20 no.3
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    • pp.375-381
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    • 2008
  • Various problems such as durability degradation may happen when extra water is added to concrete. Because of these reasons, the change of water content is managed by using rapid evaluation method of unit water content such as electric capacity method, heat drying method making use of micro wave, unit capacity mass method among various methods. Especially, in Japan, guidance for the change of water content ($\pm$ 10, 15, 20 kg/$m^3$ etc.) were regulated and used. However, it is the real situation that the guidance which were regulated in South Korea evaluate suitability only considering production and measurement error under the circumstances which are not considering the degree of durability degradation. Therefore, this study tries to investigate the influence of addition of extra water in the concrete on the durability degradation of concrete when it was added by artificial manipulation or by management error. From the test results, a guideline of the contents of extra water for the quality control is suggested with the consideration of the degree of durability degradation and the probable error resulted from the addition of extra water. The contents of extra water for tests are set as 0, 15, 25, 35 kg/$m^3$. To examine the durability degradation of concrete, freezing and thawing, carbonation, chloride penetration and compressive strength are tested.

DEVELOPMENT OF INVERTER AND POWER CAPACITORS FOR MILD HYBRID VEHICLE (MHV) - TOYOTA "CROWN"

  • Shida, Y.;Kanda, M.;Ohta, K.;Furuta, S.;Ishii, J.
    • International Journal of Automotive Technology
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    • v.4 no.1
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    • pp.41-45
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    • 2003
  • The 42V Mild Hybrid System has been released into market by Toyota for the first time in the world in 2001. The set-up employs an inverter unit to control the motor/generator (MG) electronically. The driving system called such as Toyota Mild Hybrid System (TMHS) has additional new functions to conventional internal combustion engines. When stopping vehicle, the engine stops promptly. When starting vehicle, by releasing the brake pedal MG starts the vehicle at the same time (EV-driving mode). When stepping on the accelerator pedal, or after a given period of time the engine firing occurs and the engine-driving mode starts. When running by motor, the power is supplied to the motor from 36V battery through the inverter. High outputs and instant responses are required for Inverter. At the same time, the compact volume is required to fit into the limited space of the engine room. The compact size and high output are also required to Power Capacitor used for this inverter. The power capacitors has been newly developed, shaped in "flat" type, suitably for the inverter. The points of developments on inverter and power capacitor are described in this paper.his paper.