• Title/Summary/Keyword: Electric arc furnace

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Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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Power Quality Impacts of an Electric Arc Furnace and Its Compensation

  • Esfandiari Ahmad;Parniani Mostafa;Mokhtari Hossein
    • Journal of Electrical Engineering and Technology
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    • v.1 no.2
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    • pp.153-160
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    • 2006
  • This paper presents a new compensating system, which consists of a shunt active filter and passive components for mitigating voltage and current disturbances arising from an Electric Arc Furnace (EAF). A novel control strategy is presented for the shunt active filter. An extended method based on instantaneous power theory in a rotating reference frame is developed for extraction of compensating signals. Since voltages at the point of common coupling contain low frequency interharmonics, conventional methods cannot be used for dc voltage regulation. Therefore, a new method is introduced for this purpose. The passive components limit the fast variations of load currents and mitigate voltage notching at the Point of Common Coupling (PCC). A three-phase electric arc furnace model is used to show power quality improvement through reactive power and harmonic compensation by a shunt active filter using the proposed control method. The system performance is investigated by simulation, which shows improvement in power quality indices such as flicker severity index.

A Study on the Fliker Effect of SVC in Electric Arc Furnace Loads (전기로 부하에서 SVC의 플리커 효과에 관한 연구)

  • Kim, Kyung-Chul;Jin, Seong-Eun;Lee, Il-Moo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.8
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    • pp.48-53
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    • 2006
  • An electric arc furnace being used in the steel industry is a time-varying non-linear load causing voltage fluctuations to the power system. Flicker can be defined as the effect produced on the human visual perception by a changing emission of light lamps subjected to magnitude fluctuations of their supply voltage. The level of flicker depends on the amplitude, frequency and duration of the voltage fluctuations. In this paper, the voltage fluctuation problem in an 154[kV] system due to the electric arc furnace loads is investigated and the analysis results of the static var compensator application for the voltage flicker mitigation are presented and evaluated by the IEC 61000-3-7.

Remarks on the use of Electric Arc Furnace (EAF) Steel Slag in Asphalt Mixtures for Flexible Pavements (Electric Arc Furnace (EAF) Steel Slag의 아스팔트 포장 혼합물 내 대체 골재로서 적용 가능성에 대한 고찰)

  • Falchetto, Augusto Cannone;Moon, Ki Hoon
    • International Journal of Highway Engineering
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    • v.17 no.1
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    • pp.25-33
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    • 2015
  • PURPOSES : This paper, presents the results of a laboratory study aimed to verify the suitability of a particular type of Electric Arc Furnace (EAF) steel slag to be recycled in the lithic skeleton of both dense graded and porous asphalt mixtures for flexible pavements. METHODS : Cyclic creep and stiffness modulus tests were performed to evaluate the mechanical performance of three different asphalt mixtures (dense graded, porous asphalt, and stone mastic) prepared with two types of EAF steel slag. For comparison purposes, the same three mixtures were also designed with conventional aggregates (basalt and limestone). RESULTS : All the asphalt mixtures prepared with EAF steel slag satisfied the current requirements of the European standards, which support EAF steel slag as a suitable material for flexible pavement construction. CONCLUSIONS : Based on the experimental work, the use of waste material obtained from steel production (e.g. EAF steel slag) as an alternative in the lithic skeleton of asphalt mixtures can be a satisfactory and reasonable choice that fulfills the "Zero Waste" objective that many iron and steel industries have pursued in the past decades.

Experimental Study on Shear Performance of RC Beams with Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화슬래그 골재를 사용한 RC 보의 전단 성능에 관한 실험적 연구)

  • Lee, Yong Jun;Jeong, Chan Yu;Lee, Bum Sik;Kim, Sang Woo;Kim, Kil Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.5
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    • pp.40-48
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    • 2012
  • This study evaluates the shear performance of reinforced concrete beams with electric arc furnace oxidizing slag aggregates generated from iron manufacture. A total of six simple supported specimens were cast and tested in shear. The main test variables were the type of aggregates and the amount of shear reinforcements. The specimens under four point loading had a shear span-to-depth ratio of 2.5 and a rectangular section with a width of 200mm and an effective depth of 300mm. Existing equations to predict the shear strength of the specimens were used in this study. Furthermore, a finite element analysis using shear analytical model was performed to trace the shear behavior of the specimens with electric arc furnace oxidizing aggregates. From the test results, the shear performance of specimens with electric arc furnace oxidizing aggregates is similar to that of specimens with natural aggregates.

Analysis of effects of the arc-funace on the power system from the viewpoint of voltage regulation (전압변동 측면에서 본 아크로 부하가 전력계통에 미치는 영향 검토)

  • Park, Hyun-Taek;Kim, Jae-Chul;Park, Kyoung-Ho;Im, Sang-Gug
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.05a
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    • pp.366-369
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    • 2004
  • Arc-furnace is one of the large loads in the electric power system. When the arc-furnace operates, it may cause a bus voltage fluctuation in the power system, because it consumes a lot of reactive power. In this paper, we simulated this phenomenon by using a PSAF program with on-site measured arc-furnace load. The simulated results show that the fluctuation of bus voltage adjacent the arc-furnace was varied from $4.3%{\sim}7.8%$ the normal voltage because of reactive power consumption by arc-furnace. Therefore, we expect this study will come into use as the basic information on the probability of the demand control

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Material Properties of Concrete Specimens with Electric Arc Furnace Dust as Admixture (전기로제강분진(EAF Dust)을 혼화재로 배합한 콘크리트 공시체의 재료특성)

  • 김장호;김석호;김성훈;김동완
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.669-674
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    • 2001
  • Electric Arc Furnace Dust (EAF Dust) Is residual dust produced during the manufacturing of metal products from heavily heated electric arc furnace. Many researches have focused on recycling and reusing EAF Dust for industrial and construction purposes. However, most of these researches were aimed at obtaining useful heavy metal powders by treating toxic metallic materials in EAF Dust. Also, few researches dealt with using EAF Dust as admixture in concrete mixture (i.e., slag dust). In this study, EAF Dust is used as admixture in concrete mixture content considering economical feasibility and construction applicability. The concrete specimens mixed with EAF Dust is then tested in compression and tension to study its strength and ductility as well as its failure mechanism. The compression and tension (by split cylinder test) test results are compared to the results from the specimens without EAF Dust to understand the chemical stability and mechanical characteristic of concrete specimens with EAF Dust. For the experiment, 6 types of admixture added concrete were studied: ⑴Combination of EAF Dust and blast-furnace slag in 1 to 1 ratio, ⑵Combination of EAF Dust and blast-furnace slag in 1 to 2 ratio, ⑶EAF Dust only, ⑷blast-furnace slag only, ⑸fly ash only, and ⑹no admixture. The experimental results show that the strength of EAF Dust added specimen has lower early age strength but higher 28 day strength when compared to other specimens. Also, the Elastic Modulus of EAF Dust is higher(28 days) than other specimens. The study results prove that EAF Dust can be used as an effective admixture in concrete for specific usages.

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Properties of Reformed Electric Arc Furnace Slag as Cement Admixtures (용융개질 전기로슬래그의 시멘트 혼화재로서 특성)

  • Kim, Kee-seok;Bae, In-kook;Seo, Joo-beom;Choi, Jae-Seok;Lee, Yoon-kyu;Kim, Hyung-seok
    • Resources Recycling
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    • v.24 no.6
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    • pp.31-37
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    • 2015
  • Ground granulated blast-furnace slag (GGBFS) which is by-product of steel industry has been recycled as a cement admixture though the other steel slags are used as aggregates. In this study, the electric arc furnace slag (EAFS) was used as a cement admixture after the reduction of iron oxide in the slag at the interface of molten slag and water quenching. Consequently, the reformed EAFS (REAFS) had higher grindability than that of granulated blast furnace slag. And in mortar tests, the strength properties of specimens using REAFS were 98% of plain specimens of GGBFS upto 20% replacement ratio of GGBFS with REAFS.

Analytical model of expansion for electric arc furnace oxidizing slag-containing concrete

  • Shu, Chun-Ya;Kuo, Wen-Ten;Juang, Chuen-Ul
    • Computers and Concrete
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    • v.18 no.5
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    • pp.937-950
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    • 2016
  • This study applied autoclave expansion and heat curing to accelerate the hydration of concrete and investigated how these methods affect the expansion rate, crack pattern, aggregate size effect, and expansion of electric arc furnace oxidizing slag (EOS)-containing concrete. An expansion prediction model was simulated to estimate the expansion behavior over a long period and to establish usage guidelines for EOS aggregates. The results showed that the EOS content in concrete should range between 20% and 30% depending on the construction conditions, and that coarse aggregates with a diameter of ${\geq}4.75-mm$ are not applicable to construction engineering. By comparison, aggregates with a size of 1.18-0.03 mm resulted in higher expansion rates; these aggregates can be used depending on the construction conditions. On Day 21, the prediction model attained a coefficient of determination ($R^2$) of at least 0.9.

Bond Performance of Reinforced Concrete Beams using Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화슬래그 골재를 사용한 철근콘크리트 보의 부착 성능)

  • Lee, Yong-Jun;Jung, You-Jin;Lee, Jung-Mi;Ryu, Dueg-Hyun;Kim, Sang-Woo;Kim, Kil-Hee
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.47-48
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    • 2010
  • In this study, simple beam tests proposed by Ichinose were performed to estimate the bond performance of reinforced concrete beams using electric arc furnace slag aggregates. As results of the test, the specimens with the electric arc furnace oxidizing slag aggregates showed higher bond capacity as compared to the one with natural aggregates.

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