• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.6
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• pp.60-68
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• 2013

The present research aims to develop aluminum disc brakes to replace existing cast iron disc brakes in automobiles. The foundation for developing an aluminum disc is laid by investigating the performance characteristics of existing cast iron disc brakes and comparing those characteristics with those of aluminum disc brakes. This study involves FEM thermal/structural analysis of disc materials and experimental tests using a brake dynamometer. The results of this study show that, aluminum discs have not only better thermal/mechanical properties than existing cast iron discs, including better heat, wear, and crack resistance, but also that aluminum discs. Weigh less than existing cast iron discs, which results in improved maneuverability. Aluminum discs will become a more essential part of automobiles as electric cars become the major means of transportation.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.7
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• pp.2878-2885
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• 2012

In this study, the training and sporting equipment for leg rehabilitation featuring the MR fluids is proposed. The compact MR fluid brake is designed and manufactured to apply to the rehabilitation training and sporting mechanism. The resistance characteristic of the MR fluid brake is controllable by varying the magnetic field around the fluid. Under consideration of spatial limitation, design parameters which are related with the magnetic strength are determined to maximize to a torque using finite element method. The FE analysis is performed using a commercial code, ANSYS Workbench. The proposed brake device is manufactured, and its field-dependant torque is experimentally evaluated. When the electric current is supplied, the torque of the MR fluid brake is increased and the response is very fast. Depending on the strength of the current supply, torques of the MR fluid brake also increase similar to Bingham property of MR fluid.

• Transactions of Materials Processing
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• v.6 no.3
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• pp.192-202
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• 1997

This study presents an effect of number of passes in wire-cut electric discharge machining on fine blanking dies and products. Three part fine blanking dies were produced by the difference of numbers of passes discharge machining. Brake pad was produced, through the die produced like that, the objective of this study is the improvement in surface roughness of die block and punch, life extension of die block, the decrease of second fracture dimensions, the rise of productive.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.2
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• pp.760-771
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• 2012

In this paper, a blind spot of motor car, and the put case that is driven the miniature model motor system, when make practical application of the permanent magnet synchronous motors(PMSM) braking and having had the ability that can all absorb regenerative power by means of electric brake which is occurred. a tow system of a miniature model motor traction system is established by 1C1M methods to control individually permanent magnet synchronous motors (PMSM) of each motor. vector control method is applied in order to improve ride quality of motor car and the efficient use of energy. it was obtained excellent experiment results from the simulations as a function of momentum load and miniature model. Also, this study is investigated the regenerative braking power securities of permanent magnet synchronous motors, speed detection to stop electric brake at extremely very low speed and motor control method of algorithm.

• Proceedings of the KIEE Conference
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• 2006.07d
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• pp.1836-1837
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• 2006

본 논문에서는 차량용 전자제어식 주차 브레이크(Electric Parking Brake, EPB) 시스템의 고장 허용 제어(fault tolerant control)를 위한 고장 안전 기법(fail-safe logic)을 제안한다. 고장 안전 기법의 구현을 위하여 EPB 구동 모터에 흐르는 전류 리플을 측정하여 센서리스 위치 추정을 한다. 추정값과 홀 센서의 출력을 비교하여 잔차(residual)를 발생하고, 이를 이용하여 시스템 내부의 고장을 진단하고 고장 안전 기법을 통하여 전체 시스템의 오작동을 방지한다. 시스템 오작동을 방지하기 위한 고장 안전 기법에 대하여 정의하고 모의실험을 통하여 내부 시스템의 고장이 발생 시 이 기법이 고장을 진단하고 시스템을 안전하게 운영할 수 있음을 확인하였다.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.66 no.8
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• pp.1207-1214
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• 2017

In the case of frequent braking, when driving downhill or long distance, conventional brakes using friction are problematic in braking safety due to brake rupture and fading phenomenon. Therefore auxiliary brakes is essential for heavy vehicles. And several research has been actively conducted to improve energy efficiency by regenerating mechanical energy into electric energy when the vehicles brake. In this paper, a voltage control method is utilized to recover the electric energy generated in the electromagnetic retarder instead of the eddy current. To regenerate the braking energy into the electrical energy, a resonant L-C circuit is configured in the retarder. The retarder can be modeled as self-excited induction generator due to its operating principle. The driving conditions according to the retarder's parameters are made into 3-D maps. Also, the voltage of the resonant circuit changing depending on the driving pulse applied to the FET was analyzed. For the control of this voltage, we proposed an algorithm using the PI controller. The controlled voltage is converted by a 3-phase AC/DC converter and then charged to a battery inside the heavy vehicles through a DC/DC converter. Electromagnetic retarder and its controller are validated using Matlab Simulink. We also demonstrate the voltage controller through the actual M-G set experiment.

• Journal of the Korean Society for Railway
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• v.9 no.6 s.37
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• pp.652-656
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• 2006

Constant load model is widely used for an electric train to perform the static analysis of AT (Auto Transformer) feeding systems. In this model, the train will be considered as a constant load model when it drives or as a constant source model when it applies regenerative brake. However there must be some constraints imposed on the pantagraph voltage in actual operations. These constraints are established for the reason of protecting the feeding facilities from excessive rise of regenerative braking voltage or guaranteeing the minimum traction power of train. In normal operating situation, the pantagraph voltage of the train should be maintained within these limits. Keeping these facts in minds, we suggest new methods or analyzing AT feeding systems using the constant power models with the conditions of voltage constraints. The simulation results from a sample system using the proposed method illustrate both the states of system variables and the supply-demand relation of power among the trains and the systems very clearly, so it is believed that the proposed method yields more accurate results than conventional methods do. The proposed methods are believed to contribute to the assessment of TCR-TSC for compensating reactive powers too.

• Journal of the Korean Society for Railway
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• v.14 no.2
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• pp.167-173
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• 2011

This paper considers the problem of revising train departure time to reduce electric power consumption of mass rapid transit (MRT) railways. The motion of a train running between stations is divided into three phases: traction, coasting, and deceleration phases. The traction phase requires high electric power to operate MRT railways. In the coasting phase, the train moves stably by consuming little or no power. The deceleration phase is a braking mode and produces some electric power called regenerated brake power owing to inertia force for the train generated In the traction and coasting phases. The regenerative energy can be used by other accelerating trains within a specific range from the train and thereby the power consumptions of train can be reduced. We developed a mixed integer programming model to solve the problem. To validate the suggested model, a computational experiment was conducted using real data from Korea Metropolitan Subway.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.1
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• pp.26-31
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• 2011

In this study, it made to run conventional single direct injection(DI) diesel engine, which adapted bulk combustion system not following spark ignition system without any ignition apparatus. It was heated and controlled inlet-air into conventional single DI diesel engine. The maximum value of brake thermal efficiency was at 35 region of air-fuel ratio. On the contrary, when the region of air-fuel ratio leaner than 35, brake thermal efficiency was decreased suddenly. And brake thermal efficiency was increased as much as inlet-air heating temperature increased. So, when air-fuel ratio was decreased and inlet-air heating temperature was higher, the engine was in optimal operation condition.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.48 no.11
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• pp.611-616
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• 1999

The introduction of the eddy current braking(ECB) system in HSRT(high speed railway train) is known to be advantageous, in that the system is independent on wheel-rail adhesion coefficient which is greatly affected by weather condition. It also minimize the maintenance of the brake system and does not require any additional electric energy because it is powered form the regenerated power at the time of the braking. In this study, the braking and attraction forces of the ECB are simulated by 2-D FEM and are experimentally verified on a down-scaled prototype. A control algorithm of the ECB is proposed to generate constant braking torque using linear variation of the reference current according to speed. Experimental results shows that the constant torque is generated over all operating speed region by developed control algorithm.