• Title/Summary/Keyword: Effective residual stress

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A Study on the Compliance of a Compact Tension Test Specimen (소형인장시험편의 컴플라이언스에 관한 고찰)

  • Jeong, Gi-Hyeon;Seok, Chang-Seong;Yang, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3010-3017
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    • 2000
  • For integrity evaluation of cracked or damaged structures, fracture toughness test results in ASTM are widely used. The fracture toughness values of the structures are used as an effective design criterion in nuclear plants and aircraft structures. Sometimes the difference of P-$\delta$ curve trend during the unloading /reloading cycle in the fracture toughness test using partial unloading compliance was observed. The phenomenon as a possible source of error in determining fracture toughness may be caused by the residual stress during unloading work-hardening and bucking of a specimen. Therefore, we evaluate the effect of bucking and compressive residual stress during the K-R and J-R testing using a finite element method.

The Improvement of Compressive Residual Stress by Warm Shot Peening (온간 쇼트피닝에 의한 압축잔류응력의 변화)

  • Lee Seung-Ho;Shim Dong-Suk;Kim Gi-Jeon
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.273-278
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    • 2004
  • The requirements of getting spring steel with higher fatigue strength have been increased to achieve the weight reduction of a vehicle. As the possible increment in fatigue strength by using the conventional shot peening treatment is found to be limited, it is necessary to modify the shot peening treatment. In this study, to investigate the effects of warm shot peening on increasing fatigue strength, tests are conducted on spring steel SAE9524. By the results of rotating bending fatigue tests, the fatigue strength increases up to 23.8% in warm shot peening specimens at $200^{\circ}C$ compared with conventional shot peening. The major reason why the warm shot peening is effective to the improvement of fatigue strength is the increment of the compressive residual stress, which can be effectively formed by shot peening under the condition of warm temperature than room temperature.

Finite Element Analysis and Measurement on the Release of Residual Stress and Non-linear Behavior in Weldment by Mechanical Loading(I) -Finite Element Analysis-

  • Jang, K.B.;Kim, J.H.;Cho, S.M.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.29-32
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    • 2002
  • In previous study, the decrease and recovery of total stiffness in welded structure was discussed on the basis of experimental examination through tensile loading and unloading test of welded specimen. The recovery of structure stiffness was caused by the release of welding residual stress through mechanical loading. In this study, analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result. Thermal elasto-plastic analysis for welding process was performed by non- coupled analysis. Analysis results of welding process were transfer to elasto-plastic model for tensile loading & unloading by restart technique. In elasto-plastic analysis model for mechanical loading & unloading, hardening appearance of weld metal was considered by rezoning technique and tying technique was used for JIG condition of test machine.

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A study on the effect of residual stress on fatigue crack propagation rate of SS 41 material (SS 41材의 疲勞크랙 傳播速度에 미치는 熔接殘留應力의 影響에 관한 硏究)

  • Chung, Suk-Choo;Han, Byeong-Kee;Chung, Kang
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.473-480
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    • 1988
  • In this study, a method that can realize the effect of residual stresses on fatigue crack propagation has been proposed. This method requires that the relaxation quantities of residual stresses are measured by experimental method according to fatigue cycles and are employed to the experimental results of base materials by introducing the concept of superposition. SS41 material has been analyzed as an example. The results show that the relaxation factor of residual stresses for fatigue cycles is .alpha.$_{i}$= 1/0.6903+0.0380 $a_{I}$ the effective stress ratio for fatigue crack propagation length is ( $R_{eff}$)$_{i}$ = 1/1.1274+0.0118$_{I}$ and the fatigue crack propagation rate for relaxation quantities of residual stresses is (da/dN)$_{t}$ = 0.5 $K_{cf}$ - .DELTA.K/{1-1/1.1274+0.0118$_{ai}$ } $K_{cf}$ - .DELTA. K(da/dN), for stress ratio /R=0.5.io /R=0.5.5.

A Study on the Thermal Stress Analysis of Thermally Sprayed Ceramic Coating (세라믹 용사시의 열응력해석에 관한 연구)

  • 정동원;김귀식;오맹종;조종래
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.227-232
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    • 1998
  • The purpose of this study is to develop a numerical method for analyzing the transient heat transfer and evaluating the residual stress. The analysis of heat transfer and thermal stress are carried out by three-dimensional finite element method. Thermal spraying is one of the most common surface coating techniques to be used for many applications. In order to improve the mechanical properties of flame-sprayed ceramic coating layer, the accurate and effective analysis of heat transfer and thermal stress is essentially required.

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Effect of Residual Shear Strain on the Relationship between Volumetric Strain and Effective Stress after Liquefaction (액상화 후 잔류전단변형률이 체적변형률과 유효응력 관계에 미치는 영향)

  • Kwon, Youngcheul
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.11
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    • pp.55-62
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    • 2010
  • The settlements by liquefaction seldom occur uniformly because of soil homogeneity, however differential settlements are major cause of the damages to structures. From the past researches, author paid attention to the fact that stress history during undrained cyclic shear process affects greatly on the volumetric strains of the post-liquefaction. Therefore, the effect of the residual shear strain in cyclic shear process was examined in this study. The experiment apparatus based on strain control with volumetric strain control device was used for the study to investigate the effect of the residual strain on the relationship between volumetric strain and effective stress of clean and granite sandy soil. It could be seen an insignificant difference in the volumetric strain after liquefaction under various residual shear strain conditions in the case of clean sand. On the other hand, in granite sandy soil, the volumetric strain after liquefaction was small when the lower level of the residual shear strain was applied. And, the residual shear strain during cyclic shear affected the shape of the relation curve between effective stress and volumetric strain as well.

Effect of the Residual Excess Pore Water Pressure on the Slope Stability Subjected to Earthquake Motion (잔류 과잉공극수압이 지진 하중을 받는 사면의 안정에 미치는 영향)

  • Lee, Jun-Dae;Kwon, Young-Cheul;Bae, Woo-Seok
    • Journal of the Korean Society of Safety
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    • v.21 no.2 s.74
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    • pp.107-113
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    • 2006
  • Earthquake motion is one of the most significant influence factors on the slope stability. In this paper, an effective stress analysis with the elasto-plastic model was carried out to investigate the behavior of the slope stability subjected to the successive two strong earthquake motions, fore and main shock. The major influence of fore shock to the slope stability was considered as the existence of the residual excess pore water pressure. The paper presents the influence of the existence of the fore shock to slope stability using the numerical analyses. In conclusion, the excess pore pressure by the fore shock was not dissipated during the 7hrs of consolidation. By this residual excess pore water pressure, the factor of safety at the sliding face showed the minimum values, and the deformations of slope was large when compared with the case that considered the main shock only. Furthermore, the minimum of the factor of safety came out after the end of the earthquake motion.

A Study on the Selection of Optimum Welding Conditions using Artificial Neural Network (인공신경회로망을 이용한 최적용접조건 선정에 관한 평가)

  • 차용훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.484-490
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    • 2000
  • The abjective of the study is the development of the system for effective prediction of residual stresses using the backpropagation algorithm from the neural network. To achieve this goal, the series experiment were carried out and measured the residual stresses using the sectional method. Using the experimental results, the optional control algorithms using a neural network should be developed in order to reduce the effect of the external disturbances on during GMA welding processes. Then the results obtained from this study were compared between the measured and calculated results, the neural network based on backpropagation algorithm might be controlled weld quality. This system can not only help to understand the interaction between the process parameters and residual stress, but also improve the quantity control for welded structures.

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Measurement of Residual Stress Distribution in the Depth Direction of Annealed Materials of Lapped Bearing Steel Using Weighted Averaging Analysis Method (가중평균 해석법을 이용한 래핑된 베어링강 어닐링재료의 깊이방향에 대한 잔류응력분포 측정)

  • Chang-Suk Han;Chan-Woo Lee
    • Korean Journal of Materials Research
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    • v.33 no.5
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    • pp.205-213
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    • 2023
  • This paper reports the results of an experimental examination using X-rays to test annealing materials for lapped bearing steel (STB2), to confirm the validity of the weighted averaging analysis method. The distribution behavior for the α𝜓-sin2𝜓 diagram and the presence or absence of differences in the peak method, half-value breadth method, and centroid method were investigated. When lapping the annealed bearing steel (STB2) material, a residual stress state with a non-directional steep gradient appeared in the surface layer, and it was found that the weighted averaging analysis method was effective. If there is a steep stress gradient, the sin2𝜓 diagram is curved and the diffraction intensity distribution curve becomes asymmetric, resulting in a difference between the peak method, half-value breadth method, and centroid method. This phenomenon was evident when the stress gradient was more than 2~3 kg/mm2/㎛. In this case, if the position of the diffraction line is determined using the centroid method and the weighted averaging analysis method is applied, the stress value on the surface and the stress gradient under the surface can be obtained more accurately. When the stress gradient becomes a problem, since the curvature of the sin2𝜓 diagram appears clearly in the region of sin2𝜓 > 0.5, it is necessary to increase the inclination angle 𝜓 as much as possible. In the case of a lapping layer, a more accurate value can be obtained by considering 𝜎3 in the weighted averaging analysis method. In an isotropic biaxial residual stress state, the presence or absence of 𝜎3 can be determined as the presence or absence of strain for sin2𝜓≈0.4.

Residual Stress and Fracture Analysis of Thick Plate for Partial Penetration Multi-pass Weldment (후판 부분용입 다층용접의 잔류음력 및 파괴 해석)

  • Kim, Seok;Shim, Yong-Lae;Bae, Sung-In;Song, Jung-Il
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.636-642
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    • 2001
  • Partial penetration welding joint defines the groove welds that applies the one side welding which does not use steel backing and both side welding without back gouging, that is, the partial penetration welding joint leaves an unwelded portion at the root of the welding area. In this study, we analyzed the residual stress and fracture on the thick metal plates that introduced the partial penetration welding method. As results of using above mentioned welding method, we could draw a conclusion that longitudinal stress and traverse stress occurred around the welding area was so minimal and did not affect any influence. We also performed the fracture behavior evaluation on the partial penetration multi-pass welding with 25.4mm thick plate by using theJ-integral, which finally led us the conclusion that the partial penetration multi -pass welding method is more applicable and effective in handling the root face with less than 6.35mm.

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