• Title/Summary/Keyword: Eddy-current

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Improvement of Neural Network Performance for Estimating Defect Size of Steam Generator Tube using Multifold Cross-Validation (다중겹 교차검증 기법을 이용한 증기세관 결함크기 예측을 위한 신경회로망 성능 향상)

  • Kim, Nam-Jin;Jee, Su-Jung;Jo, Nam-Hoon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.9
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    • pp.73-79
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    • 2012
  • In this paper, we study on how to determine the number of hidden layer neurons in neural network for predicting defect size of steam generator tube. It was reported in the literature that the number of hidden layer neurons can be efficiently determined with the help of cross-validation. Although the cross-validation provides decent estimation performance in most cases, the performance depends on the selection of validation set and rather poor performance may be led to in some cases. In order to avoid such a problem, we propose to use multifold cross-validation. Through the simulation study, it is shown that the estimation performance of defect width (defect depth, respectively) attains 94% (99.4%, respectively) of the best performance achievable among the considered neuron numbers.

Test method for Motor/controller for Electric Vehicle (전기자동차용 전동기/제어기의 시험 방법)

  • 오성철
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.4
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    • pp.328-335
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    • 2003
  • Test procedure for Electric Vehicle(EV) motor/controller has been developed. Most of existing standards mainly focus on minimum requirements for safe operation. However, detailed test procedures are not covered in the standard. In order to develop test items, methods and procedures which should be strictly applied to EV motor and controller, existing standards have been reviewed by the expert group in Korea. Based on their feedback, standard test procedure was proposed. Test procedure especially for combined motor and controller has been proposed. As a load lot the tested motor, M-G set, eddy current type engine dynamo and AC dynamo were used. Test procedures for the driving cycle test and regeneration test were proposed.

Analysis of the Transient State of the Squirrel Cage Induction Motor by Means of the Magnetic Equivalent Circuit Method

  • Jeong Jong-Ho;Lee Eun-Woong;Cho Hyun-Kil
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.34-38
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    • 2005
  • The finite element method is very flexible for new shapes and provides flux distribution, magnetomotive force, eddy currents, and torques. However, it requires lengthy computational time in order to achieve desired accuracy. The magnetic equivalent circuit method takes less computation time than the finite element method. Therefore, the finite element method is mainly used to confirm the completed design. The magnetic equivalent circuit method is convenient for complicated analysis of the transient state of the induction motor. The magnetic equivalent circuit method is restricted to only one direction of magnetic flux. In this paper, the construction elements (that is, stator iron, rotor iron, yoke, air gap, etc.) of the squirrel cage induction motor were represented by a flux tube and the air gap magnetomotive force was calculated by the magnetic equivalent circuit method. Starting transient torque and phase current of the squirrel cage induction motor were verified by the theoretical calculation and the experiment.

Defect Monitoring In Railway Wheel and Axle

  • Kwon, Seok-Jin;Lee, Dong-Hyoung;You, Won-Hee
    • International Journal of Railway
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    • v.1 no.1
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    • pp.1-5
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    • 2008
  • The railway system requires safety and reliability of service of all railway vehicles. Suitable technical systems and working methods adapted to it, which meet the requirements on safety and good order of traffic, should be maintained. For detection of defects, non-destructive testing methods-which should be quick, reliable and cost-effective - are most often used. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to detect a crack initiation clearly with ultrasonic testing due to noise echoes. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in railway wheelset.

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Lock-In Thermography Based NDT of Parts for the Automotive Industry

  • Bohm, Stefan;Hellmanns, Mark;Backes, Andreas;Dilger, Klaus
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.10-12
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    • 2006
  • The successful use of adhesively bonded parts depends on the defect-free bond of the components. Therefore it is necessary to detect relevant faults and defects in an early state of the production. A 100% test should be pursued, but especially at complicated structures the detection of defects is not easy. Possible testing methods, which show a high potential for the NDT of adhesively bonded parts, are thermography based NDT methods. At present mainly two different procedures of active thermography are being used: Pulse and Lock-In Thermography. With pulse thermography the examined material is warmed up with a short energy pulse (light, eddy current or ultrasonic pulse) and the heat response is recorded after a certain time. The result is an infrared image which indicates material defects in different depths. This paper presents a variety of images showing the capability of Lock-In Thermography to image subsurface defects. Several examples of adhesives joints qualify the ultrasonic Lock-In-Thermography for the in-process quality control for adhesive bonded components.

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A Study of the Effects of Process Variables on Temperature and Magnetic-flux Distribution in Induction Heating of Steel Plate (강판의 유도가열에서 공정변수가 온도 및 자속분포에 미치는 영향에 관한 연구)

  • 배강열;이태환;양영수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.526-533
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    • 2001
  • Induction heating of float metal products has an increasing importance in many applications, because it generates the heat within workpiece itself and provides high power densities and productivity. In this study, the induction heating of a steel plate to simulate the line heating is investigated by means of the Finite Element Analysis of the magnetic field and temperature distribution. A numerical model is used to calculate temperature distribution within the steel plate during the induction heating with a specially designed inductor. The effects of materital properties depending on the temperature and magnetic field are taken into consideration in an iterative manner. The simulation results show good magnetic field with experimental data and provide good understanding of the process. Since the numerical model demonstrates to be suitable for analysis of induction heating process, the effects of air gap and frequency on magnetic-flux and power-density distribution are also investigated. It is revealed that these process parameters have an important roles on the electro-magnetic field and power-density distribution governing the temperature distribution of the plate.

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The Effects of Heat-treatment on Magnetic Properties for Gas-atomized MPP Dust Cores (가스분무법으로 제조한 MPP 분말코어의 자기적 특성에 미치는 열처리 효과)

  • 노태환;김구현;김광윤;정인범;최광보
    • Journal of the Korean Magnetics Society
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    • v.11 no.4
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    • pp.173-178
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    • 2001
  • The effects of heat-treatment with magnetic or non-magnetic field on magnetic properties of gas-atomized MPP dust cores subjected to various cooling processes after annealing were investigated. Upon magnetic-field annealing, ac permeability and core loss decreased with the increase of cooling rate, which were attributed to the generation of inhomogeneous internal stress and anomalous eddy current loss, respectively. It was not observed the formation of ordered phase and the related change in magnetic properties at the cooling stage for MPP dust cores. In MPP alloys, magnetic anisotropy was easily induced through the directional order, and permeability and core loss were changed under the conditions of low cooling rate and magnetic annealing.

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Microstructural Change and Magnetic Properties of Nanocrystalline Fe-Si-B-Nb-Cu Based Alloys Containing Minor Elements

  • Nam, Seul-Ki;Moon, Sun-Gyu;Sohn, Keun Yong;Park, Won-Wook
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.327-332
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    • 2014
  • The effect of minor element additions (Ca, Al) on microstructural change and magnetic properties of Fe-Nb-Cu-Si-B alloy has been investigated, in this paper. The Fe-Si-B-Nb-Cu(-Ca-Al) alloys were prepared by arc melting in argon gas atmosphere. The alloy ribbons were fabricated by melt-spinning, and heat-treated under a nitrogen atmosphere at $520-570^{\circ}C$ for 1 h. The soft magnetic properties of the ribbon core were analyzed using the AC B-H meter. A differential scanning calorimetry (DSC) was used to examine the crystallization behavior of the amorphous alloy ribbon. The microstructure was observed by X-ray diffraction (XRD), transmission electron microscope (TEM) and scanning electron microscope (SEM). The addition of Ca increased the electrical resistivity to reduce the eddy current loss. And the addition of Al decreased the intrinsic magnetocrystalline anisotropy $K_1$ resulting in the increased permeability. The reduction in the size of the ${\alpha}$-Fe precipitates was observed in the alloys containing of Ca and Al. Based on the results, it can be concluded that the additions of Ca and Al notably improved the soft magnetic properties such as permeability, coercivity and core loss in the Fe-Nb-Cu-Si-B base nanocrystalline alloys.

Optimization of the Coil Head of Metal Detectors Using a Magnetic Vector Potential Approach (자기 벡터 포텐셜 해석을 이용한 금속 검출기 코일 헤드의 검출 성능 최적화)

  • Oh, Jun-Seok;Eun, Chang-Soo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.46 no.5
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    • pp.38-43
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    • 2009
  • We derive an equation that predicts the induced voltage across the receiving terminals of the three-coil head of a metal detector using a magnetic vector potential approach. We also derive an equation that relates the change of the impedance of the transmitting coil to the properties of the metal. We utilize the results to obtain the optimum spacing between the driving and the receiving coils at which the maximum induced voltage is attained. Further, we determine the position of the metallic object where the voltage reaches its peak. We verify our work by comparing the results with those of a previous work.

Fast Defect Detection of PCB using Ultrasound Thermography (초음파 서모그라피를 이용한 빠른 PCB 결함 검출)

  • Cho, Jai-Wan;Jung, Hyun-Kyu;Seo, Yong-Chil;Jung, Seung-Ho;Kim, Seung-Ho
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.273-275
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    • 2005
  • Active thermography is being used since several years for remote non-destructive testing. It provides thermal images for remote detection and imaging of damages. Also, it is based on propagation and reflection of thermal waves which are launched from the surface into the inspected component by absorption of modulated radiation. For energy deposition, it use external heat sources (e.g., halogen lamp or convective heating) or internal heat generation (e.g., microwaves, eddy current, or elastic wave). Among the external heat sources, the ultrasound is generally used for energy deposition because of defect selective heating up. The heat source generating a thermal wave is provided by the defect itself due to the attenuation of amplitude modulated ultrasound. A defect causes locally enhanced losses and consequently selective heating up. Therefore amplitude modulation of the injected ultrasonic wave turns a defect into a thermal wave transmitter whose signal is detected at the surface by thermal infrared camera. This way ultrasound thermography(UT) allows for selective defect detection which enhances the probability of defect detection in the presence of complicated intact structures. In this paper the applicability of UT for fast defect detection is described. Examples are presented showing the detection of defects in PCB material. Measurements were performed on various kinds of typical defects in PCB materials (both Cu metal and non-metal epoxy). The obtained thermal image reveals area of defect in row of thick epoxy material and PCB.

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