• Title/Summary/Keyword: EV fast charger

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Design and Implementation of Enhanced Resonant Converter for EV Fast Charger

  • Ahn, Suk-Ho;Gong, Ji-Woong;Jang, Sung-Roc;Ryoo, Hong-Je;Kim, Duk-Heon
    • Journal of Electrical Engineering and Technology
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    • v.9 no.1
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    • pp.143-153
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    • 2014
  • This paper presents a novel application of LCC resonant converter for 60kW EV fast charger and describes development of the high efficiency 60kW EV fast charger. The proposed converter has the advantage of improving the system efficiency especially at the rated load condition because it can reduce the conduction loss by improving the resonance current shape as well as the switching loss by increasing lossless snubber capacitance. Additionally, the simple gate driver circuit suitable for proposed topology is designed. Distinctive features of the proposed converter were analyzed depending on the operation modes and detail design procedure of the 10kW EV fast charger converter module using proposed converter topology were described. The proposed converter and the gate driver were identified through PSpice simulation. The 60kW EV fast charger which generates output voltage ranges from 50V to 500V and maximum 150A of output currents using six parallel operated 10kW converter modules were designed and implemented. Using 60kW fast charger, the charging experiments for three types of high-capacity batteries were performed which have a different charging voltage and current. From the simulation and experimental results, it is verified that the proposed converter topology can be effectively used as main converter topology for EV fast charger.

Development of 50kW High Efficiency Modular Fast Charger for Both EV and NEV (EV와 NEV 겸용 50kW급 고효율 모듈형 급속충전기 개발)

  • Kim, Min-Jae;Kim, Yeon-Woo;Prabowo, Yos;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.5
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    • pp.373-380
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    • 2016
  • In this paper, a 50-kW high-efficiency modular fast charger for both electric vehicle (EV) and neighborhood electric vehicle (NEV) is proposed. The proposed fast charger consists of five 10-kW modules to achieve fault tolerance, ease of thermal management, and reduce component stress. Three-level topologies for both AC-DC and DC-DC converters are employed to use 600V MOSFET, resulting in ease of component selection and increase in switching frequency. The proposed three-level DC-DC converter with coupled inductor and its hybrid switching method can reduce the circulating current under wide output voltage range. A 50-kW prototype of the proposed fast charger was developed and tested to verify the validity of the proposed concept. Experimental results show that the proposed fast charger achieves a rated efficiency of 95.2% and a THD of less than 3%.

Inductive Charger of Battery for Electric Vehicles (전기자동차용 축전지의 유도성 충전 장치)

  • Kim, Heung-Geun;Park, Jeong-Woo;Kim, Sang-O
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.274-277
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    • 1995
  • Recent environmental pollutions have intensified the need to develop zero emission vehicles. The most effect method of such solutions is EV. EV is high energy efficiency, easy to maintain, repair and is possible to make high performance control. However, because energy density of batteries is constrained and the distance covered one charge is short range. Also because EV has disadvantage of poor accelation ability, development of high performance battery is required for large scale use of EV. EV charger analogous to gas apparatus must also be developed immediately. Charger is discriminate between on-vehicle type and off-vehicle type. As off-vehicle type is able to charge fast and safe, inductive charging is considered. This paper aims to develope off-vehicle inductive charging system. Therefore, it achieved power factor correction converter, high frequency DC/AC inverter control algorithm development which gives proof validity through simulation and formulated the basic concept of high frequency transformer design for inductive charging.

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The Design and Applications of LCC Resonant Converter (LCC 공진형 컨버터를 적용한 산업용 전원장치 응용연구)

  • Ahn, Suk-Ho;Jang, Sung-Roc;Ryoo, Hong-Je
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.6
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    • pp.566-572
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    • 2015
  • This study introduces an LCC resonant converter operating on a continuous conduction mode. The LCC resonant converter has the advantage of improving system efficiency, especially under the rated load condition, because it can reduce conduction loss by improving the resonance current shape and switching loss by increasing the lossless snubber capacitance. The proposed LCC resonant converter is applied to various applications, including a 60 kW EV fast charger, a 24 kJ/s high-voltage capacitor charger, and a 20 kV, 20 kW high-precision DC power supply. Experimental results prove that the proposed LCC resonant converter topology can be effectively used as a converter topology for these applications.

Development of Bi-directional Charger With a Wide Voltage Range (넓은 전압 범위를 갖는 양방향 충전기 개발)

  • Na, Jaeho;Park, Jun-Sung;Jeon, Yujong;Shin, Wae-Gyeong;Lee, Chungyoul;Kim, Rae-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.1
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    • pp.74-79
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    • 2022
  • This paper proposes a DC-DC converter that satisfies a wide output voltage of 150 V-1000 V for the battery voltage of various electric vehicles and can be controlled in both directions for the demand resource of electric vehicles. The proposed converter is a two-stage structure in which an insulated converter and a non-isolated converter are combined and operates as constant current or constant power depending on the voltage of the connected battery. Experimental results from a 20 kW prototype are provided to validate the proposed charger, and a maximum efficiency of 97% is obtained.

Development of EV Fast Charger using Vienna Rectifier (비엔나 정류기를 이용한 전기자동차용 급속충전기 개발)

  • Prabowo, Yos;Kim, Minjae;Kim, Sangjin;Choi, Sewan
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.199-200
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    • 2015
  • The paper describes the development of Fast Charger by using Vienna Rectifier as AC/DC converter. The Vienna Rectifier is proven to have a high efficiency performance as well as a prominent power quality performance on AC side of the fast charger. The Vienna Rectifier is compared to other topology, especially T-type inverter, and analyzed carefully. Experimental results from a 10kW prototype are provided to validate the theoretical consideration.

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Design and Parallel Operation of 30 kW SiC MOSFET-Based High Frequency Switching LLC Converter With a Wide Voltage Range for EV Fast Charger (전기자동차 급속충전기용 넓은 전압 범위를 갖는 30kW급 SiC MOSFET 기반 고속 스위칭 LLC 컨버터 설계 및 병렬 운전)

  • Lee, Gi-Young;Min, Sung-Soo;Park, Su-Seong;Cho, Young-Chan;Lee, Sang-Taek;Kim, Rae-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.2
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    • pp.165-173
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    • 2022
  • The electrification trend of mobility increases every year due to the development of power semiconductor and battery technology. Accordingly, the development and distribution of fast chargers for electric vehicles (EVs) are in demand. In this study, we propose a design and implementation method of an LLC converter for fast chargers. Two 15 kW LLC converters are configured in parallel to have 30 kW rated output power, and the control algorithm and driving sequence are designed accordingly and verified. In addition, the improved power conversion efficiency is confirmed through zero-voltage switching (ZVS) of the LLC converter and reduction of turn-off loss through snubber capacitors. The implemented 30 kW LLC converters show a wide output voltage range of 200-950 V. Experiments applying various load conditions verify the converter performance.

A Study to Determine the Optimized Location for Fast Electric Vehicle Charging Station Considering Charging Demand in Seoul (서울시 전기차 충전수요를 고려한 급속충전소의 최적입지 선정 연구)

  • Ji gyu Kim;Dong min Lee;Su hwan Kim
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.21 no.6
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    • pp.57-69
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    • 2022
  • Even though demand to charge EV(electric vehicles) is increasing, there are some problems to construct EV charging stations and problems from deficient them. Typical problem of EV charging stations is discordance for EV charging station location with its demand. This study investigates methods to determine the optimized location for fast EV charging stations considering charging demand in Seoul. Firstly, variables influencing on determination of determine the optimized location for fast EV charging stations were decided, and then evaluation of weights of the variables and data collection were conducted. Using the weights, location potential scores for each area-cell were calculated and optimized locations for fast EV charging stations were resulted.

Power Loss Analysis of EV Fast Charger with Wide Charging Voltage Range for High Efficiency Operation (넓은 충전 범위를 갖는 전기 자동차용 급속 충전기의 고효율 운전을 위한 손실 분석)

  • Kim, Dae Joong;Park, Jin-Hyuk;Lee, Kyo-Beum
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.8
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    • pp.1055-1063
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    • 2014
  • Power losses of a 1-stage DC-DC converter and 2-stage DC-DC converter are compared in this paper. A phase-shift full-bridge DC-DC converter is considered as 1-stage topology. This topology has disadvantages in the stress of rectifier diodes because of the resonance between the leakage inductor of the transformer and the junction capacitor of the rectifier diode. 2-stage topology is composed of an LLC resonant full-bridge DC-DC converter and buck converter. The LLC resonant full-bridge DC-DC converter does not need an RC snubber circuit of the rectifier diode. However, there is the drawback that the switching loss of the buck converter is large due to the hard switching operation. To reduce the switching loss of the buck converter, SiC MOSFET is used. This paper analyzes and compares power losses of two topologies considering temperature condition. The validity of the power loss analysis and calculation is verified by a PSIM simulation model.

Development of 10kW 3-Level DC-DC Converter for Modular Fast Charger for both EV and NEV (EV와 NEV 겸용 모듈형 급속충전기를 위한 10kW급 3레벨 DC-DC 컨버터 개발)

  • Kim, Yeonwoo;Kim, Minjae;Choi, Sewan
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.265-266
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    • 2016
  • 본 논문에서는 EV와 NEV 겸용 모듈형 급속충전기를 위한 10kW급 3레벨 DC-DC 컨버터를 제안한다. 제안한 컨버터는 600V 정격의 MosFET로 고속스위칭을 위하여 3레벨 컨버터를 채용하였고 순환전류를 최소화하기 위하여 커플인덕터를 적용한 듀티제어방식의 풀브릿지 컨버터로서 스위치의 ZVS 턴 온과 다이오드의 ZCS 턴 오프를 성취하였다. 또한 EV(200~500V)와 NEV(50~100V)의 넓은 충전전압 범위에서 고효율을 달성하기 위해 하이브리드 스위칭기법을 적용하였다. 10kW 시작품 개발을 통해 정격부하 효율 97.32%, 최고효율 97.43%를 달성하였다.

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