• Title/Summary/Keyword: ER 밸브

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Bingham Charateristics of Electrorheological Fluid and Its Application to ER valve and ER Damper (전기유변유체의 빙햄특성과 밸브 및 댐퍼에의 응용)

  • 배종인
    • The Korean Journal of Rheology
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    • v.10 no.1
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    • pp.31-37
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    • 1998
  • 전기장이 인가되고 있는 유로를 유동하는 전기유변유체의 기본성질을 파악하기 위 한 실험 및 해석적 연구를 수행하여 빙햄유체로서의 유효성에 대해 알아보고 전기장과 유로 면 형상 및 진동유동으로 인한 영향에 대해 조사함으로써 ER밸브 및 ER대퍼로의 응용과 관련한 감쇄력 제어에 대해 검토하였다. 첫 번째 실험은 ER밸브의 높이가 2mm인 적극면이 평탄한것과 요철로 된 것을 사용하여 압력손실을 압력변환기로 측정함으로써 전기장 및 유 로형상에 대한 영향을 알아보았다. 압력손실 및 전단응력이 전기자세기와 함수관계를 가짐 을 알수 있었고 전기장세기와 유속의 변화시 손실계수에 의한 ER효과의 상이함이 확인되었 으며 레이놀즈수가 커지면 항복전단응력의 영향은 나타나지 않았다. 두 번째 실험은 실린더 를 정현파로 진동시켜 ER밸브에서 감쇠력제어가 가능한가를 알아보고 빙햄유체모델로 설계 된 ER댐퍼의 모델과 비교하였다. ER배르와 ER댐퍼의 수학적 모델을 시뮬레이션한 결과는 약간 벗어남이 보이기는 하나 실험결과와 일치하요 있다. 이것은 ER유체를 단순히 빙행유 체로 취급할수없으나 거시적으로는 빙햄유체로 취급할수 있음을 시사한다.

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Control of Automatic Cargo Handling System Using ER Valves (I) -Modeling of ER Valves- (ER밸브를 이용한 자동 하역 시스템의 제어 (I) -ER밸브의 모델링-)

  • Sung, Kum-Kil;Chung, Dar-Do;Choi, Seung-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.45-52
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    • 2001
  • This paper presents two different models of electrorheological(ER) valves which can be applicable to an automatic cargo handling system at the seaport. Four different ER fluids, which are commercially available, are adopted and their Bingham characteristics are experimentally evaluated with respect to the intensity of electric field. The field-dependent Bingham models are used in the design of two types of ER valves; single-type and divided-type. The governing equations of motion of the ER valves are derived and the principal design parameters are determined based on 200ton platform to be vertically controlled by the ER valves. Both pressure drops due to the applied field and current density required to operate the ER valves are analyzed. In addition, the pressure drops of the cylinder system are evaluated for both ER valves.

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An Investigation of 3 Port ER Valve for Controlling Electro-Rheological Fluids (ER유체 제어용 3포트 ER 밸브의 성능 고찰)

  • Jang, Sung-Cheol;Yum, Man-Oh
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.41-47
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    • 2007
  • The structure of ER valve is simple that its designing and manufacturing are easy. The flow rate and pressure of ER fluids flowing in the ER valve are controlled only by electric field. In this study a three port ER valve is designed and manufactured. Then, the flow rate and pressure dorp of ER fluids flowing in the ER valve are measured. The system proposed controls flow rate and pressure fast. So, this system can be easily substituted for the existing hydaulic and pneumaitc control system.

Performance Investigation of Cylindrical-Type ER Valves With Different Electrode Length (전극길이 변화에 따른 실린더 형태 ER밸브의 성능고찰)

  • Jeon, Young-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.1-11
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    • 1998
  • This paper presents performance analyses of three types of the cylindrical-type ER(electro-rheo-logical) valves, which have different electrode length and width but same electrode area. Following the composition of silicone oil-based ER fluid, the field-dependent yield stresses are obtained from experimental investigation on the Bingham property of the ER fluid. The ER valve which is dependent on the applied electric field is devised and its theoretical model is derived. On the basis of the pressure-drop analysis, three types of the ER valves are designed and manufactured. After experimentally evaluation field-dependent pressure drops, PI controller is formulated to achieve tracking control on desired pressure drop. The controller is then experimentally implemented and tracking control performance is presented in order to demonstrate superior controllability of the ER valve. In addition, the response characteristic of the ER valve with respect to the excitation frequency of the electric fiedls is provided to show the feasibility of practical application.

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Position Control of ER Valve-Cylinder System Via Neural Control Technique (신경 제어 기법을 이용한 ER 밸브-실린더 시스템의 위치 제어)

  • 정재민;최승복;정재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.6
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    • pp.52-64
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    • 1996
  • This paper presents an active position control of a single-rod cylinder system featuring an electrorheological(ER) fluid-based valve. The ER fluid consisting of silicone oil and chemically treated particles is firstly composed and its Bingham property is tested as a function of imposed electric field. A multi-channel plate type of ER valve is then designed and manufactured on the basis of the field-dependent Bingham model. Performance test of the ER valve is undertaken by evaluating pressure drop with respect to the number of electrode as well as the intensity of the electric field. Subsequently, the ER valve-cylinder system is constructed and its governing equation of motion is derived. A neural control scheme for position control of the cylinder is formulated by incorporating proportional-plus-derivative(PD) controller and implemented. Experimental results of both regulating and tracking control responses are presented in order to demonstrate the efficacy of the proposed ER valve-cylinder control system.

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Performance Test of 3 Port ERF Valve for Controlling Flow Rate-Direction (3 포트 ERF 밸브의 유량-방향 제어 성능 실험 -유압시스템 및 자동화 융합연구-)

  • Jang, S.C.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.92-97
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    • 2012
  • In this study, ER fluids were working fluid and yield shear stress of attained dispersive ER fluids made by analyzed to adapt effectively at the practical equipment like three port ER valve. In addition, movement of ER particle was observed by using a microscope the same as the strength of electric field with Bingham characteristic. Basis material was presented to develop 3 port ER-Valve by quantitatively comparing and analyzing entrance, load and outlet flow's differences of 3 port rectangular tubes. This study, after designing and producing the 3port ER-Valve, considered the characteristic of pressure drop, outlet and load flow rate by changing the strength of electric field on ER fluids flowing between electrodes.

Position Control of a 3 dof Closed-loop Cylinder System Using ER Valve Actuators (ER 밸브 작동기를 이용한 3자유도 폐회로 실린더 시스템의 위치제어)

  • 최승복;조명수
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.165-173
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    • 2000
  • This Paper presents the position tracking control of a closed-loop cylinder system using electro-rheological(ER) valve actuators. After manufacturing three sets of cylindrical ER valves on the basis of Bingham model of ER fluid, a 3 dof(degree-of-freedom) closed-loop cylinder system having the heave, roll and pitch motions is constructed. The governing equations of motion are derived using Lagrange's equation and a control model is formulated by considering nonlinear characteristics of the system. Sliding mode controllers are then designed fer these ER valve actuators in order to achieve position tracking control. The effectiveness of trajectory tracking control performance of the proposed cylinder system is demonstrated through computer simulation and experimental implementation of the sliding mode controller.

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Position Control of 3 D.O.F. Cylinder Systems Using ER Valve Aetuators (ER밸브 작동기를 이용한 3자유도 실린더 시스템의 위치제어)

  • 조명수;조명수;김재환;정재천
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.565-568
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    • 1995
  • This paper presents the position control of a closed-loop cylinder system using ER(electro-rheological)valve actuators. Following the field-dependent pressure analysis of the ER valve actuators on the basis of Bingham model of ER fluids, a 3 d.o.f. close-loop sylinder system having the heave, roll and pitch motions is proposed. The governing equations of motion are derived using Lagrange's equation, and a control model is established by considering system uncertain parameters such as load conditions. A sliding mode controller which has inherent robustness to system uncertainties is adopted to achieve robust tracking control performance. Tracking control results for sinusoidal trajectory were presented in order to demonstrate the effectiveness of the proposed control system.

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A Study on the Control Characteristics of FHA by Using PLC (PLC를 이용한 ER밸브-FHA의 제어특성에 관한 연구)

  • Jang, Sung-Cheol;Hong, Soon-Nam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.331-336
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    • 2013
  • The purpose of this study is to visualize the characteristics of ER fluids as preceding step of developing 3 port ER valves. As the strength of the electric field increases, more clusters in flow are made and these clusters are thought to be the reasons of the load flow rate being increased and the outlet flow rate being decreased. The ER Valves and load and outlet flow rate check method are considered to be applied to the fluid power control system. Using the manufactured pressure control valve, a one-link manipulator with FHA in robot system is driven. As a result, it is experimentally confirmed that the pressure control valve using ER fluids is applicable to use in driving actuator. If it applies characteristics of the ER fluids, it will be able to apply in the control system for the ER Valve which occurs from industrial controller(PLC).

Mechanical Properties for Methyl Cellulose(MC) Ingredient ER Fluids According to the Numbers of the Electrical Field Cycles (전기장 싸이클 수에 따른 MC성분 ER유체의 기계적성질)

  • 김옥삼;박우철
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.37 no.4
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    • pp.296-301
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    • 2001
  • Electro-Rheological (ER) fluids belong to a class of colloidal suspensions whose global characteristics can be controlled by the imposition of an appropriate external electrical field upon the fluid domain. The ER fluids for smart hydraulic system are a class of colloidal dispersion which exhibit large reversible changes in their rheological behavior when subjected to external electrical fields. This paper presents experimental results on mechanical properties of an ER fluids subjected to electrical fatigues. As a first step, ER fluid is made of methyl cellulose(MC) ingredient choosing 25% of particle weight-concentration. Following the construction of test for mechanical properties of ER fluid, the shear stress, dynamic yield stress and current density of the ER fluids are experimentally distilled as a function of electric field cycles. The mechanical properties test of operated ER fluids are distilled and compared with those of unused ER fluids.

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