• Title/Summary/Keyword: EPB Shield TBM

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A Study on Advance Rate under the Operating Conditions of EPB Shield TBM Based on TBM Operation Data (현장 굴진자료 분석에 의한 토압식 쉴드 TBM의 운전조건과 굴진속도 연구)

  • An, Man Sun;Lim, Kwang-Su;Kim, Kyong Ju
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.6D
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    • pp.839-848
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    • 2011
  • TBM (Tunnel Boring Machine) tunnel should be carry out with the adopted machine until the end of excavation because of impossibility of replacement or modification of machine. Observation of the face of the tunnel is difficult, especially in EPB(Earth Pressure Balance) shield TBM, predict changes in the ground condition with analyzing data, collected during the excavation, and it should be reflected in construction. Until recently, subjects of studies on TBM are mainly the determination of machine and the development of advance rate prediction model, according to the characteristics of ground which is the target of excavation. However, study focused on the estimation of ground conditions and the improvement in operational methods using excavation data of TBM equipment, the principal of the excavation, has been done not so much. This study examine the variances in advance rate depending on changes in operating conditions and evaluate the optimal operating conditions of adopt machine, using working data obtained from EPB shield TBM project. The result of this study is suggested as follows. First, cutter head RPM and total thrust force are biggest influences on advance rate, Second, it is recommended for proper advance rate that total thrust force is controlled while optimum cutter head RPM is kept, Third, according to the increasing trend of total thrust force, the changes in ground conditions can be predicted, the appropriate operating conditions can be determined.

A Study on ground behavior of shield TBM lunching area during xcavation (Shield TBM 발진부 굴착에 따른 지반거동에 관한 연구)

  • O, Tae-Sang;Kim, Bae-Sik;Sin, Han-Cheol;Kim, Sang-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.353-364
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    • 2011
  • This paper presents the ground behaviour of shield TBM lunching area during excavation. In order to perform this study, a scaled model test was carried out in the 1/45 scale for a field tunnel in practice where the tunnel had about 7.8 m diameter at Seoul Metro Line 9 construction site. The test to simulate earth pressure balance (EPB) shield TBM tunnelling at the lunching area was conducted with the developed small scaled shield TBM machine. Measurements were performed during simulation of excavation for total jacking thrust force, ground displacements and pressures. Based on the analysis of simulation results, the stability of ground was verified and evaluated. In particular, the suitable reinforcement range and methods are also suggested. In addition, these results are useful for engineers and technicians to select suitable and serviceable machine operation parameters and reduce environmental influence at all stages of tunnel construction.

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Correlation between the EPB shield TBM machine data and the ground condition (EPB Shield TBM 기계데이터와 지반상태의 상관관계 분석)

  • Jung, Sun-Min;Lee, Kang-Hyun;Park, Jeong-Jun;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.6
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    • pp.543-552
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    • 2014
  • This research covers correlation analysis between the machine data measured from EPB Shield TBM construction site and the ground condition during excavation, and figures out how the machine data are affected by the change of ground conditions through single and mixed parameter analysis. It was found that when the ground is changed from hard rock to soft rock, the ratio of the cutter torque to thrust force increases. The relationship between the ratio of the cutter torque to thrust force and the penetration rate shows that the ratio has a certain range of values for hard rock; on the other hand, it increases for soft rock. It means that we can recognize a sign of appearance of weak zone by assessing the ratio of the cutter touque to thrust force according to each penetration rate. Multiple regression analysis of the machine data showed that the cutter torque increases with the increases of the total thrust force, and it decreases with the increase of the uniaxial compressive strength of the ground.

A Study of Shield TBM Tunnelling-induced Volume Loss Estimation Considering Shield Machine Configurations and Driving Data (쉴드 TBM의 장비 형상 및 굴진 데이터를 고려한 체적손실 산정 연구)

  • Park, Hyunku;Chang, Seokbue;Lee, Seungbok
    • Tunnel and Underground Space
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    • v.25 no.5
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    • pp.397-407
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    • 2015
  • Estimation of shield TBM tunnelling-induced volume loss is of great importance for ground settlement control. This study proposed a simple method for evaluation of volume loss during TBM tunnlling, which is able to take into account of shield machine configurations and main driving data in calculation. The method was applied to analyze the tunnelling cases with earth pressure balanced and slurry pressure balanced shiled TBM, and mostly, reasonable agreements with monitoring results were found. Additional discussions were made for some disagreements.

A preliminary study for numerical and analytical evaluation of surface settlement due to EPB shield TBM excavation (토압식 쉴드 TBM 굴착에 따른 지반침하 거동 평가에 관한 해석적 기초연구)

  • An, Jun-Beom;Kang, Seok-Jun;Kim, Jung Joo;Kim, Kyoung Yul;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.3
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    • pp.183-198
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    • 2021
  • The EPB (Earth Pressure Balanced) shield TBM method restrains the ground deformation through continuous excavation and support. Still, the significant surface settlement occurs due to the ground conditions, tunnel dimensions, and construction conditions. Therefore, it is necessary to clarify the settlement behavior with its influence factors and evaluate the possible settlement during construction. In this study, the analytical model of surface settlement based on the influence factors and their mechanisms were proposed. Then, the parametric study for controllable factors during excavation was conducted by numerical method. Through the numerical analysis, the settlement behavior according to the construction conditions was quantitatively derived. Then, the qualitative trend according to the ground conditions was visualized by coupling the numerical results with the analytical model of settlement. Based on the results of this study, it is expected to contribute to the derivation of the settlement prediction algorithm for EPB shield TBM excavation.

Application of Laboratory Pressurized Vane Shear Test and Discrete Element Method for Determination of Foam-conditioned Soil Properties (폼제에 의해 개선된 흙의 물성 도출을 위한 실내 가압 베인 전단시험 및 개별요소법의 적용)

  • Kang, Tae-Ho;Lee, Hyobum;Choi, Hangseok;Choi, Soon-Wook;Chang, Soo-Ho;Lee, Chulho
    • Journal of the Korean Geosynthetics Society
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    • v.19 no.4
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    • pp.65-74
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    • 2020
  • In earth pressure balance (EPB) shield TBM tunnelling, the application of soil conditioning which improves properties of the excavated muck by additives injection, is generally used for enhancing the performance of TBM. Therefore it is important to apply the soil conditioning in the numerical model which simulates excavation performance of TBM equipment, but related studies on a method that simulates soil conditioning are insufficient to date. Accordingly, in this study, an laboratory pressurized vane test apparatus was devised to evaluate the characteristics of conditioned soil. Using the apparatus, the vane shear tests were performed on foam-conditioned soil with different shear rates, and the test was numerically simulated with discrete element method (DEM). Finally, the contact properties of particles in DEM were determined by comparing the results of test and analysis, and it indicates that the applicability of pressurized vane test and DEM model for reproducing soil conditioning in TBM excavation model with DEM.

Numerical Study on Medium-Diameter EPB Shield TBM by Discrete Element Method (개별요소법을 이용한 중단면 토압식 쉴드TBM의 수치해석 연구)

  • Choi, Soon-Wook;Park, Byungkwan;Kang, Tae-Ho;Chang, Soo-Ho;Lee, Chulho
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.129-139
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    • 2018
  • The Discrete Element Method (DEM) has been widely used in granular material researches. Especially, if material has a large deformation, such as ground, it can be a useful method to analyze. In this study, to simulate ground formations, DEM was used. The main purpose of DEM analysis was to investigate the numerical model which can predict the TBM performance by simulating excavating procedure. The selected EPB TBM has a 7.73 m of diameter and six spokes. And two pre-defined excavation conditions with the different rotation speeds per minute (RPM) of the cutterhead was applied. In the modeled cutterhead, the open ratio of cutterhead was 21.31% and number of cutters (including disc cutter and cutter bit) was 219. From the results, reaction forces and resistant torques at the cutterhead face and cutting tools, were measured and compared. Additionally the muck discharge rate and accumulated muck discharge by the screw auger were evaluated.

Preliminary study on a spoke-type EPB shield TBM by discrete element method (개별요소법을 활용한 스포크 타입 토압식 쉴드TBM의 예비 해석 연구)

  • Lee, Chulho;Chang, Soo-Ho;Choi, Soon-Wook;Park, Byungkwan;Kang, Tae-Ho;Sim, Jung Kil
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.6
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    • pp.1029-1044
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    • 2017
  • The Discrete Element Method (DEM) is one of the useful numerical methods to analyze the behavior of the ground formation by computing the motion and interaction using particles. The DEM has not been applied in civil engineering but also a wide range of industrial fields, such as chemical engineering, pharmacy, material science, food engineering, etc. In this study, to review a performance of the spoke-type earth pressure balance (EPB) shield TBM (Tunnel Boring Machine), the commercial software based on the DEM technology was used. An analysis of the TBM during excavation was conducted according to two pre-defined excavation conditions with the different rotation speed of a cutterhead. During the analysis, the resistant torque at the face of the cutterhead, the compressive force at the cutterhead and shield surface, the muck discharge at the screw auger were measured and compared. Upon the two kinds of excavation conditions, the applicability of the DEM analysis was reviewed as a modelling method for the TBM.

Numerical Analysis of EPB TBM Driving using Coupled DEM-FDM Part II : Parametric Study (개별요소법과 유한차분법 연계 해석을 이용한 EPB TBM 굴진해석 Part II: 매개변수 해석)

  • Choi, Soon-wook;Lee, Hyobum;Choi, Hangseok;Chang, Soo-Ho;Kang, Tae-Ho;Lee, Chulho
    • Tunnel and Underground Space
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    • v.30 no.5
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    • pp.496-507
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    • 2020
  • A prediction of the performance of EPB TBM is significant for improving the constructability of tunnels. Thus, various attempts to simulate TBM excavation by the numerical method have been made until these days. In this paper, to evaluate the performance of TBM with different operating conditions, a parametric study was carried out using coupled discrete element method (DEM) and finite difference method (FDM) EPB TBM driving model. The analysis was conducted by changing the penetration rate (0.5 and 1.0 mm/sec) and the rotational speed of screw conveyor (5, 15, and 25 rpm) while the rotation velocity of the cutter head kept constant at 2 rpm. The torque, thrust force, chamber pressure, and discharging with different TBM operating conditions were compared. The result of parametric study shows that the optimum driving condition can be determined by the coupled DEM-FDM numerical model.

Numerical Analysis of EPB TBM Driving using Coupled DEM-FDM Part I : Modeling (개별요소법과 유한차분법 연계 해석을 이용한 EPB TBM 굴진해석 Part I : 모델링)

  • Choi, Soon-wook;Lee, Hyobum;Choi, Hangseok;Chang, Soo-Ho;Kang, Tae-Ho;Lee, Chulho
    • Tunnel and Underground Space
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    • v.30 no.5
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    • pp.484-495
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    • 2020
  • To numerically simulate the advance of EPB TBM, various type of numerical analysis methods have been adopted including discrete element method (DEM), finite element method (FEM), and finite difference method (FDM). In this paper, an EPB TBM driving model was proposed by using coupled DEM-FDM. In the numerical model, DEM was applied in the TBM excavation area, and contact properties of particles were calibrated by a series of triaxial tests. Since the ground around the excavation area was coupled with FDM, the horizontal stress considering the coefficient of earth pressure at rest could be applied. Also, the number of required particles was reduced and the efficiency of the analysis was increased. The proposed model can control the advance rate and rotational speed of the cutter head and screw conveyor, and derive the torque, thrust force, chamber pressure, and discharging during TBM tunnelling.