• Title/Summary/Keyword: ELID grinding process

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A Study on the Micro Structure Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 구조물 제작)

  • 이현우;최재영;정해도;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.258-261
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    • 2002
  • In this study, micro tools(WC) to produce micro-structure and parts, were fabricated ell a cylindrical grinding machine using ELID(Electrolytic In-process Dressing) technique. The shape of the micro-carbide tool was square, corn. The size of the micro-carbide tool was measured less than 10$\mu\textrm{m}$ respectively by SEM(Scanning Electron Microscope). Furthermore, we fabricated micro structure by different processing methods on the desk top cylindrical grinding machine. The manufactured shape was like a tower and the measurement showed that the endpoint of micro structure was $50{\times}50$$\mu{\textrm}{m}$.

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Mirror-surface Machining Properties of Structural Ceramics using Diamond Abrasives (다이아몬드 지립을 이용한 구조세라믹스의 경면가공 특성)

  • Kim, Yoo-Young;Kwak, Tae-Soo;Kim, Kyung-Nyun
    • Journal of the Korean Ceramic Society
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    • v.47 no.4
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    • pp.290-295
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    • 2010
  • This study has been focused on properties of mirror surface grinding technology by ELID(Electrolytic In-process Dressing) for structural ceramics using in high precision structural parts as like semi-conductor manufacturing processes. The experimental studies have been carried out to get mirror surface for grinding of structural ceramics, SiC, $Al_2O_3$ and AlN. Grinding process of the ceramics is carried out with varying mesh type, depth of cut and feed rate using diamond wheel. The machining result of the surface roughness and condition of ground surface, have been analyzed by use of surface roughness tester, SEM, AFM and three dimensional surface profiler measurement system.

A Study on the Micro Tool Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 공구 제작)

  • 이현우;최헌종;이석우;최재영;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.171-178
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools (WC) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID (Electrolytic In-process Dressing) technique and the micro tools are fabricated as square shape with the dimension less than 100${\mu}{\textrm}{m}$. With the micro tools on the same machine, characteristics of micro grooving and drilling are evaluated. Also we compare normal micro machining with ultrasonic micro machining on the vibration table. It is confirmed that the developed micro tools are fully applicable to micro grooving, micro drilling and free form cutting.

Micro-hole Machining Technology for using Micro-tool (마이크로 공구를 이용한 미세 구멍 가공기술)

  • 허남환;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1897-1901
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    • 2003
  • Recently, with the development of semiconductor technology the miniaturization of products as well as parts and the products with high precision are being required. In addition as a national competitive power is increasingly effected by micro part development through micro machining and the secure of micro machining technology, the study of micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tool under the size of 30$\mu\textrm{m}$ and machine micro holes through micro tool fabrication by grinding, the application of ELID to grinding wheel and the measurement of surface roughness for micro tool.

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Micro-hole Machining Technology for using Micro-tool (마이크로 공구를 이용한 미세구멍가공기술)

  • Heo, N.H.;Lee, S.W.;Choi, H.Z.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1787-1792
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    • 2003
  • Recently with the development of semiconductor technology, the miniaturization of parts and products as well as their high precision is required. In addition, as the national competitiveness is increasingly affected by the development of the micro parts through micro machining technology, the study of the micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tools under the size of $20{\mu}m$ and to machine micro holes using them. The fabrication is done by grinding and the application of ELID to the grinding wheel. The surface roughness of the micro tools is measured to evaluate the study.

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Review of Technology Trends for Ceramics Removal-Machining (세라믹스의 제거가공 기술 동향)

  • Kwak, Jae-Seob;Kwak, Tae-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1227-1235
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    • 2013
  • Ceramic materials are classified by oxide, nitride and carbide material and have high brittleness, strength and hardness. Ceramic materials are strong in compression but weak in shearing and tension. This review paper has focused on technology trends and mechanism analysis of ceramics removal machining. The ceramic materials have superior mechanical, physical and chemical properties, but it is very hard to machining and the use of ceramics has been limited because of high strength and brittleness. In this paper, technology trends of ceramic removal-machining was introduced for types of machining technology, abrasive machining, cutting process, laser machining and so on.