• Title/Summary/Keyword: ELID드레싱전류

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Development of process monitoring system in ELID grinding (ELID 연삭에서 가공 상태 감시 시스템 개발)

  • 서영호;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.599-602
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    • 2000
  • A new dressing technique with utilizes electrolytic phenomenon for realizing effective mirror surface grindings with metal bonded super-abrasive wheels is called “Electrolytic In-process Dressing Grinding”. This technique enabled metal bonded micro-grain wheels, such as micro-grain cast iron fiber bonded wheels, to be used for mirror surface finish processes effectively. But this technique requires a lot of knowledge and experience to perform. And the condition of dressing is variable according to the time. Therefore adaptation of Monitoring and Control technique is needed.

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Development of ELID Monitoring System and its Application to ELID Grinding of Structural Ceramics (ELID 연삭 모니터링 시스템의 개발과 구조 세라믹스 적용 사례)

  • Kwak, Tae-Soo;Kim, Gyung-Nyun;Kwak, Ihn-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1245-1251
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    • 2013
  • This study has focused on development of ELID monitoring system and its application to ELID grinding of structural ceramics. ELID monitoring system was consisted of grinding equipment, ELID power supply, grinding wheel, electrode and monitoring program. It can give a real time data to check spindle grinding resistance, wheel revolution, dressing current and voltage in ELID grinding process. The performance of developed system was evaluated by applying to grinding of structural ceramics, silicon carbide and alumina. As the results of experiments, monitored data for spindle resistance and ELID dressing current was useful to check steady-state ELID grinding process. From the comparison of spindle resistance between ELID grinding and conventional grinding process according to change of depth of cut, it could be confirmed that the spindle resistance in ELID grinding was lower than conventional grinding process.

The Effect of Ultrasonic Vibration Table on ELID Grinding Process of Aluminum Nitride Ceramics (초음파 진동 테이블이 질화알루미늄 세라믹의 ELID 연삭 가공에 미치는 영향)

  • Kwak, Tea-Soo;Jung, Myung-Won;Kim, Geon-Hee;Kwak, Ihn-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1237-1243
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    • 2013
  • This study has focused on the effect of ultrasonic vibration table in ELID grinding process of aluminum nitride ceramics. Aluminum nitride ceramics has superior physical and chemical properties and widely used in IC, LSI substrate, package and so on. To achieve the high effective machining of brittle and high strength ceramics as like aluminum nitride, machining method combined ELID grinding and ultrasonic vibration has been adopted in this study. From the experimental results, material removal rate, MRR has been increased maximum 36 percent and spindle resistance has been decreased in using ultrasonic table. Surface roughness of ground surface became a little worse in using ultrasonic table but was somewhat improved in feed direction.

ELID characteristics of internal grinding wheel by using M/C (M/C에 사용되는 내면연삭 휠의 ELID 특성)

  • Kim, S. H.;Bang, J. Y.;Ji, H. G.;Choi, H.;lee, J. C.;Cheong, S. H.;Jae, T.J
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.999-1002
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    • 1997
  • In this study, in order to set ELID conditions in the internal grinding wheel, the characteristics with the variations of grit size, output voltage and peak current were examined by using conventional machining center(M/C) equipped with electrolytic in-process dressing(EL1D). The initial working voltage was lowered and the working current was high with increasing grit size. The insulating layer thickness increased, as the final voltage increased with the output voltage and peak current. The initial wear rate of the wheel machined with ELID were measured indirectly by using surface roughness tracer. The initial wear rate of the wheel with ELID increased along with high grit size. In case that the grit size with ELID was low, the output voltage and peak current had to be increased to increase the insulating layer thickness. In case of the high grit size, the output voltage and the peak current were established low, which made the insulating layer thickness decreased.

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