• 제목/요약/키워드: EHL Analysis

검색결과 62건 처리시간 0.034초

FlowFactor를 이용한 볼베어링의 탄성유체윤활해석 (EHL Analysis of Ball Bearing for Rough Surface With the FlowFactor)

  • 이병욱;문석만;김태완;조용주
    • Tribology and Lubricants
    • /
    • 제27권6호
    • /
    • pp.326-331
    • /
    • 2011
  • The purpose of this paper is to analyze and discuss the effects of surface roughness by comparing the elastohydrodynamic lubrication(EHL) analysis of smooth surface and rough surface as the ball bearing. In order to do this, The average flow model is adapted for the interaction of the flow rheology of lubricant and surface roughness. The average Reynolds equation and the related flow factor which describes the coupled effects of surface roughness and flow rheology, the viscosity-pressure and density-pressure relations equations, the elastic deformation equation, and the force balance equation are solved simultaneously. The results show that effects of surface roughness on the film thickness and pressre distribution should be considered especially in EHL contact problems.

탄성 유체 윤활에서의 유막 두께 측정에 관한 정성적 분석 (Qualitative Analysis of Film Thickness in Elastohydrodynamic Lubrication)

  • 최언진;장시열
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1999년도 제29회 춘계학술대회
    • /
    • pp.147-155
    • /
    • 1999
  • The film thickness and shape of elastohydrodynamic lubrication is measured by optical interferometer, which is the most precise method for EHL film measurement. However the interpretation of the image pattern from optical viscometer is not easy for two-dimensional shape. A newly developed method of image processing makes it possible to evaluate the film thickness and shape in every point of contact region with two dimensional aspects. In this study, we captured film shape of EHL film from the monochromatic incident light with the Image processing method, which uses phase shift method, and obtained the image analysis method for gray level image in order to qualitatively evaluate film shapes.

  • PDF

왕복동형 압축기 볼 조인트 접촉의 탄성유체윤활 해석 (EHL Analysis of the Ball Joint Contact in a Reciprocating Compressor)

  • 김태종
    • Tribology and Lubricants
    • /
    • 제19권2호
    • /
    • pp.85-93
    • /
    • 2003
  • In this study, a multigrid multi-integration method has been used to solve the steady-state, elastohydrodynamic lubrication (EHL) point contact problem of a ball joint mechanism used in small reciprocating compressors. Pressure and film thickness profiles have been calculated at minimum and maximum Moes M parameter conditions during one revolution of crankshaft. The effects of various lubricant viscosities, loads, ball velocities, elastic modulli, and radii of curvature on the calculated pressure distribution and film thicknesses have been investigated. The results indicate that the viscosity of lubricant, the sliding velocity of ball, and the reduced radius of curvature have considerable effects on the minimum and central film thicknesses. Solutions obtained with the multigrid analysis are compared with results calculated according to the Hamrock & Dowson relations for the minimum and central film thicknesses.

Hamrock과 Dowson의 EHL 유막두께식에 대한 평가 (An Evaluation of the Hamrock and Dowson's EHL Film Thickness Formulas)

  • 박태조
    • Tribology and Lubricants
    • /
    • 제12권3호
    • /
    • pp.115-122
    • /
    • 1996
  • In this paper, a finite difference method and the Newton-Raphson method are used to evaluate the Hamrock and Dowson's EHL film thickness formulas in elliptical contact problems. The minimum and central film thicknesses are compared with the Hamrock and Dowson's numerical results for various dimensionless parameters and with their film thickness formulas. The results of present analysis are more accurate and physically reasonable. The minimum film thickness formula is similar with the Hamrock and Dowson's results, however, the central film thickness formula shows large differences. Therefore, the Hamrock and Dowson's central film thickness formula should be replaced by following equation. $H_{c} = 4.88U^{0.68}G^{0.44}W^{0.096}(1-0.58e^{-0.60k})$ More accurate film thickness formula for general elliptical contact problems can be expected using present numerical methods and further research should be required.

Lundberg형 프로파일의 원통형 로울러의 탄성유체윤활 해석 (Elastohydrodynamic Lubrication Analysis of a Lundberg Profile-type Cylindrical Roller)

  • 박태조
    • Tribology and Lubricants
    • /
    • 제29권6호
    • /
    • pp.353-359
    • /
    • 2013
  • The rollers and/or races in cylindrical and tapered roller bearings should be profiled to relieve high edge stress concentrations caused by their finite lengths and misalignment. In this study, a numerical analysis was performed to investigate the elastohydrodynamic lubrication (EHL) of a Lundberg profile-type cylindrical roller. A finite difference method with fully nonuniform grids and the Newton-Raphson method were used to present detailed EHL pressure distributions and film shapes, as well as the variations in the minimum and central film thicknesses with the profile modification coefficient. In the Lundberg profile, the maximum pressure and minimum film thickness always occurred near the edges. Proper modification of the Lundberg profile considerably increased the minimum film thickness.

다중 격자 다중 차원법을 이용한 선접촉 또는 점접촉 탄성 유체 윤활 해석 (Analysis of Line and Circular Contact Elastohydrodynamic Lubrication with Multigrid Multilevel Method)

  • 장시열
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1999년도 제30회 추계학술대회
    • /
    • pp.323-330
    • /
    • 1999
  • The conventional analysis for the numerical computation of fluid film thickness with elastic deformation of contact region. is performed by Newton-Rephson method for its 18st convergence characteristics. However, both high load and relatively low sliding velocity frequently make it impossible for Newton-Rahpson method to get both converged and stable solutions. In particular, this method cannot provide converged Solution under the condition of high load above 1.0 GPa which frequently occurs in line contact of EHL problem. Multigird multi-level method for the solver of non-linear partial differential equation including solid deformation is preferred to Newton-Rshpson method for better convergence and stability and is applied to line contact EHL behavior in this study.

  • PDF

구름/스핀 운동을 하는 경우의 타원접촉 EHL 유막두께 (Elastohydrodynamic Film Thickness in Elliptical Contacts with Rolling and Spinning)

  • 박태조
    • Tribology and Lubricants
    • /
    • 제24권6호
    • /
    • pp.355-361
    • /
    • 2008
  • In highly stressed machine elements such as angular contact ball bearings and toroidal type traction drives, the elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning motion are occur. In this paper, a finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various ellipticity parameter, dimensionless speed and load parameter. The results showed that the spinning motion has significant influence especially on the film shapes. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. Especially variations of the minimum film thicknesses with rolling velocity, load and ellipticity ratio are a great different from those of pure rolling. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

NUMERICAL AND INTERFEROMETRIC ANALYSIS OF STARVATION EFFECT ON OIL FILM THICKNESS IN EHL CONDITION

  • Itoigawa, F.;Watanabe, K.;Nakamura, T.;Matsubara, T.
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
    • /
    • pp.77-78
    • /
    • 2002
  • A regression formula including the inlet film thickness as the parameter for the starvation factor in EHL condition is obtained by numerical analysis with Elord‘s cavitation algorithm. In addition, an apparatus for starved film thickness measurement by use of the white light interferometry is developed in order to verify the proposed regression formula. From observation results by this apparatus, the proposed regression formula can predict the reduction of central film thickness caused by starvation in a ball-plate contact with an uncertainty up to 10%

  • PDF

표면 거칠기를 고려한 볼 조인트 접촉의 미세 탄성유체윤활 해석 (Micro-EHL Analysis of a Ball Joint Contact with Surface Roughness)

  • 김태종
    • Tribology and Lubricants
    • /
    • 제19권3호
    • /
    • pp.123-132
    • /
    • 2003
  • The effect of surface texture on elastohydrodynamic lubrication (EHL) point contact of a ball Joint mechanism in small reciprocating compressors is studied numerically by using multigrid method. Pressure and film thickness profiles have been calculated for surface roughness with waviness of different orientations and transverse ridge and dent at minimum and maximum Hoes M parameter conditions. The influence of the amplitude and the wavelength of the surface roughness was also studied. Results show that the oblique waviness with orientation angle of 30$^{\circ}$generates the smallest minimum film thickness as compared with those of longitudinal, transverse, and other oblique roughness. The influence of transverse waviness on the minimum film thickness is smaller than for the longitudinal waviness case.

탄성 유체 윤활에서의 유막 두께 측정에 관한 정성적 분석 (Qualitative Analysis of Film Thickness in Elastohydrodynamic Lubrication)

  • 최언진;박경근;장시열
    • Tribology and Lubricants
    • /
    • 제16권5호
    • /
    • pp.317-323
    • /
    • 2000
  • The film thickness and shape of elastohydrodynamic lubrication is measured by optical interferometer, which is the most precise method for EHL film measurement. However, the interpretation of the image pattern from optical viscometer is not simple for two-dimensional shape. A newly developed method of image processing makes it possible to evaluate the film thickness and shape in every point of contact region with two dimensional aspects. In this study, we captured the film shape of EHL film by the monochromatic incident light and analyzed the film thickness with the image processing method, which uses phase shift method. From the values of intensity in fringes, the qualitative feature of film thickness in the contact area are obtained by using Zernike polynomial