• 제목/요약/키워드: EGW

검색결과 39건 처리시간 0.022초

대형 컨테이너선 건조를 위한 고능률 용접기술 (High Productive Welding Technologies for Large Container Ship)

  • 구연백;성희준;최기영;김경주
    • 대한조선학회 특별논문집
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    • 대한조선학회 2009년도 특별논문집
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    • pp.80-86
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    • 2009
  • In order to improve productivity of large container ship construction, large heat input and/or high productive welding technologies are necessary. This can be achieved by the joint research and cooperation among steel maker, welding consumable company, welding equipment company and ship yards. Two electrodes SAW process is effective the plate butt welding and partial joint welding, while FGB welding process is for the connection of block to block joint. The higher strength and thicker steel is developed, the more reliable welding procedure such as two electrodes EGW including light weight welding equipment should be developed.

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TMCP강을 적용한 해상용 풍력타워의 용접 공정에 따른 기계적 물성 평가 (Evaluation on Mechanical Properties with Welding Processes for Off Shore Wind Tower Application)

  • 지창욱;최철영;남대근;김형찬;장재호;김기혁;박영도
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.15-21
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    • 2014
  • FCAW(Flux Cored Arc Welding), SAW(Submerged Arc Welding), EGW(Electro Gas Welding), and three-pole SAW are applicable in manufacturing the offshore wind tower. In this paper, mechanical properties of these welded-joints for TMCP steels were evaluated in all above welding processes. The tensile strength of welded-joints for all the welding methods satisfied the standard guideline (KS D 3515). No cracking on weldment was found after the bending test. Changes of weldedments hardness with welding processes were observed. In a weld HAZ (heat-affected zone), a softened HAZ-zone was formed with high heat input welding processes (SAW and EGW). However, the welded-joint fractures were found in the base metal for all cases and small decrease in welded-joint strength was caused by a softened zone. The multi-pole SAW welds exhibited similar mechanical properties comparing to the one with one-pole SAW process.

TMCP강의 용접 공정별 입열량에 따른 용접부 물성 평가 및 비교 (Evaluation and Comparison of Weldabilities with Various Welding Processes on TMCP Steels)

  • 최철영;지창욱;김형찬;남대근;김정돈;김순국;박영도
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.6-14
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    • 2014
  • This paper has an aim to evaluate microstructure and fracture toughness of TMCP steel weldment applied for off-shore wind tower with the focus on the effect of heat input on the weldment with various welding processes; FCAW(13kJ/cm and 30kJ/cm), SAW(62kJ/cm), and EGW(177kJ/cm). Based on experimental results developed from this study, it was found that the impact toughness of top side for TMCP steel weldments with heat input up to 62 kJ/cm satisfied the required minimum value except the EGW(177kJ/cm). The heat input and microstructure are the main factors of impact toughness. The heat input of 13kJ/cm on back side with low heat input increased the amount of grain boundary ferrite which has low impact toughness, and heat input of 177kJ/cm on top side is significant enough to produce the austenite grain growth. The compositions and sizes of inclusions which are the dominant factors for the formation of acicular ferrite were analyzed by OM and EDS. As the heat input increased, the inclusions also grew and a nucleation site decreased. The size of nonmetallic inclusions and the crack width was nearly similar, therefore the inclusions were related with the crack propagation.

EH40 강의 Tandem EGW 용접부 미세조직과 충격인성 특성 (Impact Toughness and Microstructure of the Weld Metal by Tandem Electro-Gas Welded EH40 Steel)

  • 박태규;김정민;윤혜영;이재현;정원지;김호경
    • 대한금속재료학회지
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    • 제48권11호
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    • pp.1021-1027
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    • 2010
  • The charpy impact property was lower at the surface and middle regions than that at the root region in metal welded by Tandem EGW of 82 mm thick EH40-TM steel plates. Temperature distribution in the weld sample and the heating/cooling temperature throughout the various regions in the weld metal were estimated by the commercial weld simulation program SYSWELD. The microstructure of the weld metal consisted of acicular ferrite and grain boundary ferrite. Grain boundary ferrite in the acicular ferrite matrix was found more in the surface and middle regions than in the root region, and the acicular ferrite was also coarser in the surface and middle regions where the impact toughness was lower and the input temperature was higher. Our results indicated that the impact toughness property was related to the microstructure morphology, the distribution of grain boundary ferrite, and the acicular ferrite.

조선 탑재용접용 대입열 수직자동용접법의 개발에 관한 연구 (A Study on the Development of High Deposition Automatic Vertical Welding of Erection Stage in Shipbuilding)

  • 박주용;최우현
    • Journal of Welding and Joining
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    • 제26권5호
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    • pp.66-73
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    • 2008
  • Welding work in pre-erection or erection stage of shipbuilding construction to be carried out in flat and vertical upward position mostly and Electrogas welding(EGW) is actively applied especially for vertical butt joint of thicker steel plate recently. In this study considered how to develope and improve mechanical properties of weld metal and HAZ in high heat input welding processes such as EGW and Electroslag welding(ESW) with its welding equipment in order to extend the application range to the longitudinal members and hatch coaming parts of container ship. Some components of welding system and parameters were modified to get the faster travel speed and reduce weld heat input, and also by adding additional filler rods or tubes increase the amount of deposited weld metal. With the test get some good date can apply to actual fabrication work and recommend items to manufacture welding materials make better. Above all things it's a fruition that to prepare the possibility of application of ESW to shipbuilding construction which fill up the gap of stoppage days of more than 20 years.

SDN 기반 LTE/EPC 네트워크에서 하이브리드 중앙-분산 이동성 관리 기법 (A Hybrid Centralized-Distributed Mobility Management Scheme in SDN-Based LTE/EPC Networks)

  • 임현교;김경한;김용환;한연희
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2015년도 추계학술발표대회
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    • pp.426-429
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    • 2015
  • 최근 급격히 증가한 모바일 기기로 인하여 발생되는 데이터/제어 트래픽은 LTE/EPC 네트워크에서 중앙에 과다한 트래픽 수용문제가 중요 이슈로 부각되고 있다. 기존의 Centralized Mobility Management(CMM) 기반의 LTE/EPC 네트워크에서 Mobility Anchor 역할을 수행하는 Packet Data Network Gateway (P-GW)에서는 데이터 트래픽 과부하가 발생한다. 또한 Distributed Mobility Management (DMM) 기반의 LTE/EPC 네트워크에서 분산된 Mobility Anchor 역할을 수행하는 PDN Edge Gateway (P-EGW)에서는 제어 트래픽의 과부하가 발생한다. 본 논문에서는 이러한 문제를 해결하기 위하여 CMM 기반과 DMM 기반을 결합한 새로운 Software Defined Network (SDN) 기반의 LTE/EPC 네트워크 이동성 관리 기법을 제안한다. 이를 위하여, P-EGW를 네트워크 내에 분산 배치하고 중앙에 P-GW를 배치한다. SDN 컨트롤러는 EPC의 역할도 수행하며 UE의 이동성에 따라 적절한 CMM 기법과 DMM 기법을 이용하도록 하는 기법을 제안한다. 또한, 제안하는 새로운 LTE/EPC 네트워크 구조와 기존의 CMM기반의 LTE/EPC 네트워크 구조, DMM 기반의 LTE/EPC 네트워크 구조를 핸드오버 지연시간과 데이터 전송시간 측면에서 성능 비교 분석을 한다.

용접 입열량에 따른 고질소 TiN 강재의 용접부 충격인성 및 미세조직 변화에 관한 연구 (A Study on the Impact Toughness and Microstructure change for High Nitrogen TiN Steel Alloy with Welding Heat Input.)

  • 권순두;이광학;박동환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.123-124
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    • 2004
  • This study was investigated on the impact toughness and microstructure of welded metal and heat affected zone for Hi Nitrogen TiN Steel. With welding procedures, welding heat input applied were 30, 79 and 264 kJ/cm. TiN steel has shown very small prior austenite grain size for all the welding heat input applied, which was considered to result from the effect of TiN particles. In case of single SAW and EGW welding, the dilution rate of base metal into the weld was not high, resulting that there were no significant effects of base metal chemical composition on the mechanical properties of welds. However, TSAW with double Ypreparation carried very high dilution rate so that TiN steel has impaired the toughness of weld metal because N content in the weld was increased through the dilution of base metal.

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선체 반자동 FCAW 적용 시, 대입열(비드폭 확대) 용접 적용 (Application of high heat input(wider bead width) for hull structural welding with semi-automatic FCAW)

  • 남성길;장태원;윤동렬;한정석
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.142-143
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    • 2006
  • The use of hull structural steel with heavy thickness has been enlarging due to the increase of ship volume. High heat input welding methods like EGW, FGB and SAW tandem are applied in field of ship-building. However the application of high heat input methods is clearly limited because welding method to be most widely used is semi-automatic FCAW but heat input for FCAW is limited in order to obtain impact property at low temperature. This paper will introduce the application of 30mm bead width of FCW with Ni free & low Ni content.

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