• Title/Summary/Keyword: Dynamic coating

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Corrosion Resistance of the Roll Formed Steel Bolts with the Various Types of Coating Methods (1) (다양한 코팅 방법에 따른 전조한 강 볼트의 내부식성 (1))

  • Mamatov, S.;Hamrakulov, B.;Son, Y.H.;Kim, I.
    • Transactions of Materials Processing
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    • v.28 no.2
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    • pp.71-76
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    • 2019
  • Corrosion resistance is one of the essential properties required in steel bolts. The various types of coatings are used to improve the corrosion resistance of steel bolts. But, roll formed, subsequently Zn alloy electrodeposited and top coated steel bolt easily takes place the white storage stain or white rust under high humidity condition. To investigate the corrosion resistance of roll formed and subsequently the various types of coated steel bolts, their polarization curves were measured by potentio-dynamic tester in this study. Based on the measured polarization curves, the more times of chromate and top coating on roll formed steel bolt, the higher corrosion resistance was shown. The roll formed steel bolt, which was Zn-Ni electro-deposited, two times chromated, one time inorganic top coated, one time organic top coated and annealed, showed the best corrosion resistance.

A Study on the Temperature Uniformity for the Anti-Corrosion Coating Process of Large-Sized Water Pipes (대형배관 내부식 코팅공정의 온도 균일성 향상을 위한 와류날개 형상 연구)

  • Park, Jaehyun;Park, Heesung;Kim, Sootae;Kang, Gyuongmoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.35-40
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    • 2016
  • In this study, the thermal and fluid dynamic characteristics for the coating process of large-sized water pipes was studied by heating the inside of a pipe directly with a gas burner. Heat and flow analyses were performed on large pipes with various inlet shapes. Using large pipes for coating was shown to be the proper shape for heating large pipes uniformly. This type has a screw with a diameter of 200 mm installed at the inlet to provide a rotational motion to the heating air. The rotational motion resulted in a uniform temperature distribution that ranged from $289.1^{\circ}C$ to $352.1^{\circ}C$ The optimized geometric configuration of the inlet of the pipe successfully and uniformly enhanced the thermal characteristics of the devised temperature limit.

An Experimental Study on the Structural Dynanmic Coefficients of Self-Acting Compliant Foil Journal Bearings (범프 포일 베어링들의 동적 계수에 관한 실험적 연구)

  • Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon;Lee, Yong-Bok
    • Tribology and Lubricants
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    • v.18 no.1
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    • pp.42-48
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    • 2002
  • Experiments were conducted to determine the structural dynamic characteristics of bump foil bearing. The housing of the bearing on the journal was driven by two shakers which were used to simulate dynamic forces acting on the bump foil strips. Three different bump foils(Cu-coated bump, silicon bump, viscoelastic bump) are tested and the dynamic coefficients of three bump foils compared, based on the experimental measurements for a wide range of operating conditions. From the test results, the high damping coefficients of viscoelastic bump are achieved and the possibility of the super-bending-critical operation is suggested.

Measurement of Dynamic Contact Angle of Droplet on Moving Hydrophobic and Hydrophilic Surfaces (이동하는 소수성 및 친수성 표면에서 액적의 동접촉각 측정)

  • Song, Jungyu;Kim, Hyungdae
    • Journal of the Korean Society of Visualization
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    • v.16 no.2
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    • pp.16-22
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    • 2018
  • This study investigates dynamic wetting behaviors of a water droplet placed on surfaces with different wettability and nano-structures. Hydrophobic and hydrophilic properties on as-received silicon wafers were prepared by fabricating thin films of hydrophobic polymer and hydrophilic nanoparticles via layer-by-layer coating. Dynamic advancing contact angle of droplets on the prepared surfaces was measured at various moving velocities of triple contact line with a high-speed video camera. As advancing velocity of triple contact line increased, dynamic advancing contact angle on the as-received silicon and hydrophobic surfaces sharply increased up to $80^{\circ}$ in the range of order of mm/sec whereas the SiO2 nanoparticle-coated hydrophilic surface maintained low contact angles of about $30^{\circ}$ and then it gradually increased in the velocity range of order of hundred mm/sec. The improved dynamic wetting ability observed on the nanostructured hydrophilic surface can benefit the performance of various phase-change heat transfer phenomena under forced convective flow.

Performance Evaluation of Plate Heat Exchanger Applied Low Temperature Cofired Coating (저온소성 코팅을 적용한 판형 열교환기의 성능평가)

  • Lee, Won-Ju;Shin, Woo-Jung;Lee, Dong-kyu;Choi, Jae-Hyuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.4
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    • pp.407-414
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    • 2017
  • In this study, a performance evaluation was conducted using a SUS 304 plate applied to low-temperature co-fired coating as a replacement for titanium plates. As a result of computational fluid dynamic analysis, the SUS 304 plate, applied to low-temperature co-fired coating, showed better heat transfer performance than a titanium plate, for 100 micron thickness coating. The result of the experiments using an actual heat exchanger revealed that a coated SUS 304 plate showed better heat transfer performance than a titanium plate. Furthermore, as the degree of corrosion and scale formation of the plate was confirmed through an overhaul inspection, the corrosion resistance of a coated SUS 304 plate was found to be almost the same as that of a titanium plate, and the inhibition effect of scale formation by sea water was better with a coated SUS 304 plate.

Dynamic Pyroelectric Properties and Their Frequency Dependences of $LiTaO_3$ crystal ($LiTaO_3$crystal Dynamic 초전 특성과 그 주파수 의존성)

  • 이원재;윤영섭
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.605-608
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    • 1998
  • In this paper, we have investigated the pyroelectric characteristics of the $20\mu\textrm{m}-thick$ $LiTaO_3$ single crystal with black coating by using the nondestructive dynamic method. The $LiTaO_3shows$ the maximum pyroelectric coefficient (${\gamma}$) of $1.56$\times$10-8C/\textrm{cm}^2K$ at 40Hz and the responsivity (Rv) is 488V/W at 2Hz. The noise equivalent power (NEP) is obtained as 3.95$\times$10-10W/√Hz at 40Hz. The detectivity (D*) is obtained divided by the sample area and estimated to be 5.6$\times$108cm√Hz/W at 40Hz. These results, shows that the $LiTaO_3$ single crystals are the best candidates to pyroelectric IR sensors.

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Effect of flow velocity on corrosion rate and corrosion protection current of marine material (해양 금속재료의 부식속도와 방식전류에 미치는 유속의 영향)

  • Lee, Seong Jong;Han, Min Su;Jang, Seok Ki;Kim, Seong Jong
    • Corrosion Science and Technology
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    • v.14 no.5
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    • pp.226-231
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    • 2015
  • In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

Plasma Etching and Polymerization of Carbon Fiber (플라즈마 에칭과 중합에 의한 탄소섬유의 표면 개질)

  • H. M. Kang;Kim, N. I.;T. H. Yoon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.143-146
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    • 2002
  • Unsized AS-4 carbon fibers were etched by RF plasma and then coated via plasma polymerization in order to enhance adhesion to vinyl ester resin. The gases utilized for the plasma etching were Ar, $N_2 and O_2$, while the monomers used for the plasma polymerization coating were acetylene, butadiene and acrylonitrile. The conditions for the plasma etching and the plasma polymerization were optimized by measuring interfacial adhesion with vinyl ester resin via micro-droplet tests. Among the treatment conditions, the combination of Ar plasma etching and acetylene plasma polymerization provided greatly improved interfacial shear strength (IFSS) of 69MPa compared to 43MPa with as-received carbon fiber. Based on the SEM analysis of failure surface and load-displacement curve, it was assume that the failure might be occurred at the carbon fiber and plasma polymer coating. The plasma etched and plasma polymer coated carbon fibers were subjected to analysis with SEM, XPS, FT-IR or Alpha-Step, and dynamic contact angles and tensile strengths were also evaluated. Plasma polymer coatings did not change tensile strength and surface roughness of fibers, but decreased water contact angle except butadiene plasma polymer coating, possibly owing to the functional groups introduced, as evidenced by FT-IR and XPS.

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Experimental Study of Dynamic Behavior of a Water Droplet on Diverse Wrinkling Surfaces (마이크로 표면주름 구조에 따른 물방울 동적거동에 관한 실험적 연구)

  • Baek, Dae Hyeon;Zhao, Zhijun;Park, Sang-Hu
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.577-585
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    • 2015
  • We fabricated multi-scale such as macro-, micro-, and multi-scale wrinkles by using repetitive volume dividing (RVD) method and thermal curing process. Also wrinkle surface was modified with coating of a self-assembled monolayer (SAM). We measured the contact angle of each wrinkled surface, and observed the behavior of droplets on sloping surface. Through experimental study, we found out that the contact angle was much higher in case of multi-scale and SAM coated wrinkles. And micro-scale wrinkle showed a high contact angle comparing with that of macro-scale wrinkle. Dynamic behaviors of a water droplet like sliding velocity on diverse wrinkled surfaces were dependent on their static contact angles. These results showed that hydro-dynamic characteristics were changed depending on the wrinkle structure and the material forming the wrinkle. These dynamic characteristics can be utilized in bio-chip, microfluidics, and many others in order to control easily chemical reactivity.

Interfacial Control of Multi-functional CNT and ITO/PET Nanocomposites having Self-Sensing and Transparency (자체-감지능 및 광투과도를 지닌 CNT 및 ITO/PET 다기능성 나노복합소재의 계면 조절 연구)

  • Wang, Zuo-Jia;Kwon, Dong-Jun;Gu, Ga-Young;Park, Joung-Man
    • Composites Research
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    • v.24 no.1
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    • pp.45-50
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    • 2011
  • Transparent and conductive carbon nanotube on polyethylene terephthalate (PET) were prepared by dip-coating method for self-sensing multi-functional nanocomposites. The changes in the electrical and optical properties of CNT coating mainly depended on the number of dip-coating, concentration of CNT solution. Consequently, the surface resistance and transmittance of CNT coating were sensitively controlled by the processing parameters. Surface resistance of CNT coating was measured using four-point method, and surface resistance of coated CNT could be better calculated by using the dual configuration method. Optical transmittance of PET film with CNT coating was evaluated using UV spectrum. Surface properties of coated CNT investigated by wettability test via static and dynamic contact angle measurement were consistent with each other. As dip-coating number increased, surface resistance of coated CNT decreased seriously, whereas the transmittance exhibited little lower due to the thicker CNT networks layer. Interfacial microfailure properties were investigated for CNT and indium tin oxide (ITO) coatings on PET substrates by electrical resistance measurement under cyclic loading fatigue test. CNT with high aspect ratio exhibited no change in surface resistance up to 2000 cyclic loading, whereas ITO with brittle nature showed a linear increase of surface resistance up to 1000 cyclic loading and then exhibited the level-off due to reduced electrical contact points based on occurrence of many micro-cracks.