• Title/Summary/Keyword: Dynamic Friction Coefficient

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Modeling of the friction in the tool-workpiece system in diamond burnishing process

  • Maximov, J.T.;Anchev, A.P.;Duncheva, G.V.
    • Coupled systems mechanics
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    • v.4 no.4
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    • pp.279-295
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    • 2015
  • The article presents a theoretical-experimental approach developed for modeling the coefficient of sliding friction in the dynamic system tool-workpiece in slide diamond burnishing of low-alloy unhardened steels. The experimental setup, implemented on conventional lathe, includes a specially designed device, with a straight cantilever beam as body. The beam is simultaneously loaded by bending (from transverse slide friction force) and compression (from longitudinal burnishing force), which is a reason for geometrical nonlinearity. A method, based on the idea of separation of the variables (time and metric) before establishing the differential equation of motion, has been applied for dynamic modeling of the beam elastic curve. Between the longitudinal (burnishing force) and transverse (slide friction force) forces exists a correlation defined by Coulomb's law of sliding friction. On this basis, an analytical relationship between the beam deflection and the sought friction coefficient has been obtained. In order to measure the deflection of the beam, strain gauges connected in a "full bridge" type of circuit are used. A flexible adhesive is selected, which provides an opportunity for dynamic measurements through the constructed measuring system. The signal is proportional to the beam deflection and is fed to the analog input of USB DAQ board, from where the signal enters in a purposely created virtual instrument which is developed by means of Labview. The basic characteristic of the virtual instrument is the ability to record and visualize in a real time the measured deflection. The signal sampling frequency is chosen in accordance with Nyquist-Shannon sampling theorem. In order to obtain a regression model of the friction coefficient with the participation of the diamond burnishing process parameters, an experimental design with 55 experimental points is synthesized. A regression analysis and analysis of variance have been carried out. The influence of the factors on the friction coefficient is established using sections of the hyper-surface of the friction coefficient model with the hyper-planes.

Study on the Integration Stability and the Accuracy of Some Friction Models for the Dynamic Analysis Using Recurdyn (RecurDyn을 이용한 동적 해석 시 마찰모델에 따른 적분 안정성 및 정확성 연구)

  • Yoo, Hong-Hee;Lee, Jun-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.11
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    • pp.1111-1117
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    • 2008
  • During the dynamic analysis of a system, the Coulomb friction law is emploved to calculate the friction force. Since the static friction coefficient is only employed during the zero relative velocity, it is impractical to employ the coefficient during the dynamic analysis. To calculate the static friction force, therefore, some friction models have been developed. In this study, the integration stability and the accuracy of the models are investigated with some numerical examples. The effect of time step size during the numerical integration is also investigated. The numerical study shows that the friction model employed for most commercial codes is not as good as the one proposed in this study.

A New Wheel Arrangement by Dynamic Modeling and Driving Performance Analysis of Omni-directional Robot (다중이동로봇의 동적 모델링 및 구동성능 분석을 통한 새로운 바퀴 배치 제안)

  • Shin, Sang Jae;Kim, Haan;Kim, Seong Han;Chu, Chong Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.1
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    • pp.18-23
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    • 2013
  • Omni-directional robot is a typical holonomic constraint robot that has three degrees of freedom movement in 2D plane. In this study, a new omni-directional robot whose wheels are arranged in radial directions was proposed to improve driving performance of the robot. Unlike a general omni-directional robot whose wheels were arranged in a circumferential direction, moments do not arises in the proposed robot when the robot travels in a straight line. To analyze driving performance, dynamic modeling of the omni-directional robot, which considers friction and slip, was carried out. By friction measurement experiments, the relationship between dynamic friction coefficient and relative velocity was derived. Dynamic friction coefficient according to the angle difference between robot travel direction and wheel rotation direction was also obtained. By applying these results to the dynamic model, driving performance of the robot was calculated. As a result, the proposed robot was 1.5 times faster than the general robot.

Inverse Dynamic Analysis of Constrained Multibody Systems Considering Friction Forces on Kinematic Joints (기구학적 조인트에서 마찰력을 고려한 구속 다물체계의 역동역학 해석)

  • Park, Jeong-Hun;Yu, Hong-Hui;Hwang, Yo-Ha;Bae, Dae-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2050-2058
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    • 2000
  • A method for the inverse dynamic analysis of constrained multibody systems considering friction forces acting on kinematic joints is presented in this paper. The stiction and the sliding which represent zero and non-zero relative motions are considered during the inverse dynamic analysis. Actuating forces to control the position or the orientation of constrained multibody systems are usually calculated in the inverse dynamic analysis. An iterative procedure need to be employed to calculate the actuating forces when the friction is considered. Furthermore, the actuating forces are not uniquely determined during the stiction. These difficulties are resolved by the method presented in this paper.

Simulation Analysis on Flexible Multibody Dynamics of Drum Brake System of a Vehicle

  • Liu, Yi;Hu, Wen-Zhuan
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.2
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    • pp.125-130
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    • 2015
  • Using flexible multibody system dynamic method, the rigid-flexible coupling multibody dynamic analysis model of the drum brake system was developed, and the kinematic and dynamic simulation of the system was processed as its object of study. Simulations show that the friction will increase with the dynamic friction coefficient, but high dynamic friction coefficient will cause the abnormal vibration and worsen the stability of the brake system, even the stability of the whole automobile. The modeling of flexible multi-body can effectively analyze and solve complex three-dimensional dynamic subjects of brake system and evaluate brake capability. Further research and study on this basis will result in a convenient and effective solution that can be much helpful to study, design and development of the brake system.

Braking Characteristics of Friction Disk made of Carbon Paper for Wet-type Multiple Disk Brakes of Crane Turning Decelerator (크레인 선회감속기의 습식 다판 브레이크를 위한 카본 페이퍼 마찰 디스크의 제동 특성)

  • Cho, Yonsang;Bae, Myongho
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.112-116
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    • 2012
  • wet-type multiple disk brakes are very important parts of turning decelerator for deck crane, because they are advanced in durability and braking power, and can be designed compactly. Thus, we designed and made wet-type multiple disk brakes of turning decelerator for deck crane to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 2 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient.

Braking Characteristics of Wet-type Multiple Disc Brakes on Friction Materials (마찰재에 따른 휠굴삭기용 습식 다판 디스크 브레이크의 제동특성)

  • Bae, Myung-Ho;Cho, Yon-Sang
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.381-386
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    • 2009
  • In general, a brake system of axle for heavy duty machine as a wheel excavator makes use of wettype multiple disk brakes. These disk bakes are very important parts of heavy duty machine because they are dvanced in durability and braking power, and can be designed compactly. Thus, we adesigned and made wettype multiple disk brakes of axle for the wheel excavator to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 3 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient on temperature of oil and applied pressure.

Stick-slip vibration analysis by using statistical friction model and accuracy verification of the friction model (통계적 마찰 모델을 활용한 stick-slip 진동 해석과 정확성 검증)

  • Yoo, Hong Hee;Kang, Won Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.830-832
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    • 2014
  • In this study, friction stick-slip vibration're interpretation of the phenomenon, we used a statistical model of friction. In a previous study using a definite friction factor, but to a dynamic simulation using a constantly changing during the integration time by a Monte Carlo simulation method, not the average coefficient of friction and the dynamic friction coefficient and a constant value in this study.

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Development of Internal Friction Model in Automotive Constant Velocity Joints (자동차용 등속 조인트의 내부 마찰 모델 개발)

  • Lee, Chul-Hee;Jang, Min-Gyu
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.215-220
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    • 2008
  • An internal friction model was developed to model the frictional behavior of automotive Constant Velocity (CV) joints by using the test data from an instrumented CV joint friction apparatus with actual driveshaft assemblies. Experiments were conduced under different realistic operating conditions of oscillatory speeds, CV joint articulation angles, lubrication, and torque. The experimental data were used to develop a physics-based semi-empirical CV joint internal friction coefficient model as a function of different CV Joint operating parameters. It was found that the proposed friction model captures the experimental results well not only the static behavior of friction coefficient, but also the dynamic friction terms, which is the main source of force that causes vehicle vibration problems.

Research on the friction characteristics of multi purpose oils as mission (다용도 미션오일의 마찰특성에 관한 연구)

  • Myung, Byoung-Soo;Ryu, Hee-Bong;Lee, Yang-Kun
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.3
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    • pp.135-141
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    • 2005
  • The static friction coefficients of 4 samples against each different temperatures were similar values. Compared against RT, at $80^{\circ}C$ the static friction coefficients decreased from 0.130 to 0.116 that was equal from 88% to 90% of the static friction coefficients respectively. Otherwise the dynamic friction coefficients compared against RT, decreased from 0.138 to 0.088 which was from 71% to 77.5% respectively at $80^{\circ}C$. The noise characteristics were judged by s/d value. And when the s/d value was limited less than 0.8, noise concerns were released. At 3000 engaging cycles the static friction and the dynamic friction coefficient were 0.137 and 0.073 respectively. When plate pressure rose up to $195kg_f/cm^2$, the static friction coefficient decreased from 0.137 to 0.125 but this decreasing could be considered as stable. When speed rose up to 2200rpm, the static friction coefficient decrease from 0.14 to 0.13 but this decreasing could be considered as stable. At 3000 engaging cycles the amount of worn out was 0.04 : the thickness of disc was decrease from 4.72mm to 4.68mm. But regarding the normal operation condition, further more worn-out could not be expected. Therefore concerning worn-out, the basic oil could be considered as appropriate.

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