• 제목/요약/키워드: Dynamic Cutting Coefficient

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저강성 공구를 이용한 절삭에서의 채터 진동 (The chatter vibration in metal cutting using the low stiffness tool)

  • 김정석;이병호
    • 대한기계학회논문집
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    • 제13권3호
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    • pp.424-432
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    • 1989
  • 본 연구에서는 정적절삭실험으로 결정될수 있는 절삭변수로 표현되는 동적 절삭력을 해석적으로 구한다. 이 모델은 3차원 절삭형태에도 적용될 수 있는 특성을 갖는다. 새로이 제안된 절삭 과정의 모델은 동적절삭상태에서 절삭력 합력의 변화를 고려한 절삭기구를 통해 이루어지며, 해석적으로 한계절삭폭을 구한다. 실험적 규명 은 채터진동이 발생하지 않는 한계절삭 공작물에 비해 공구의 강성이 상대적으로 적은 보링(boring)작업에서 발생하는 것을 대상으로 하였다.

채터진동에서의 동적 절삭력의 모델링과 안정성 해석 (A modeling of dynamic cutting force and analysis of stability in chatter vibration)

  • 김정석;강명창
    • 한국정밀공학회지
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    • 제10권2호
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    • pp.161-169
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    • 1993
  • The elimination of chatter vibration is necessary to improve the precision and the productivity of the cutting operation. A new mathematical model of chatter vibration is presented in order to predict the dynamic cutting force from the static cutting data. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coefficient which can be determined from the cutting mechanics. The stability analysis is carried out by a two degree of freedom system. The chatter experiments are conducted by exciting the cutting tool with an impact hammer during an orthogonal cutting. A good agreement is shown between the stability limits predicted by theory and the critical width of cut determined by experiments.

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채터 진동에서의 동적 절삭력의 모델링과 안정성 해석

  • 강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.28-32
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    • 1992
  • The elimination of chatter vibration is necessary to improve the precision and the productivity of the cutting operation. A new mathematical model of chatter vibration is pressented in order to predict dynamic cutting force from static cutting data. Chatter vibration occurring in the tool structure of lathe is treated theoretically, considering the regenerative effect. The Stability Analysis is carried out by a two degress of freedom system. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coeccicient which can be determined from the cutting mechanics. The static cutting coefficient controls high speed chatter stability, while the dynamic cutting coefficient dominates low chatter stability. From above considerations, the cirtical width of cut which governs chatter stability was obtained.

자동회귀-이동평균(ARMA) 모델에 의한 초음파 진동 절삭 공정의 해석 (An analysis of cutting process with ultrasonic vibration by ARMA model)

  • I.H. Choe;Kim, J.D.
    • 한국정밀공학회지
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    • 제11권2호
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    • pp.85-94
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    • 1994
  • The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is, an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identify cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modeling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Date System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequency and damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered

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2자유도 채터진동의 특성에 관한 연구 (A study on the chatter vibration of two degree of freedom systems)

  • 김정석;강명창;김병룡
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.216-226
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    • 1993
  • Three dimensional cutting is considered as an equivalent orthogonal cutting through the plane containing both the cutting velocity vector and the chip flow velocity vector in dynamic cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static cutting. Particular attention is paid to the energy supplied to the vibratory system of cutting tool with two degree of freedom. In this approach, the phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angle of the fluctuating cutting force is considered in point of stability limits. Chatter vibration can be effectively suppressed by relatively increasing the spring constant and the damping coefficient of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theoretical value and experimental results.

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자동회귀-이동평균(ARMA) 모델에의한 초음파 진동 절삭 공정의 해석

  • 최인휴;김정두
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.160-165
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    • 1993
  • The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identfy cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modelling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Data System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequencyand damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered

선반용 보링바의 동적응답특성 변동에 관한 연구 (A Study on the Dynamic Response Characteristics of Lathe Boring Bar)

  • 천세호;고태조
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.62-69
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    • 2010
  • Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

공기 정압 저어널 베어링에서 동강성 측정에 관한 실험적 연구 (An Experimental Study on Dynamic Stiffness Measurement of Air Journal Bearing)

  • 이종렬;이준석;이득우;김태형;박보선
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.429-434
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    • 2001
  • This paper has been presented the dynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing two row sources position of air bearing is different from previous investigations in the side of pressure distribution of air film by the wedge effects. An experimental study was performed to compare theoretical analysis. The dynamic stiffness was measured in actual cutting. It helps predicting of air spindle s characteristic in machining of die more precisely. The results of investigated characteristics was applied to air spindle for high speed milling.

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변형률 속도 효과를 고려한 355 nm UV 레이저 구리재질의 싱글 펄스 전산해석 (Computational Analysis of 355 nm UV Laser Single-Pulsed Machining of Copper Material Considering the Strain Rate Effect)

  • 이정한;오재용;박상후;신보성
    • 한국기계가공학회지
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    • 제9권3호
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    • pp.56-61
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    • 2010
  • Recently, UV pulse laser is widely used in micro machining of the research, development and industry field of IT, NT and BT products because the laser short wavelength provides not only micro drilling, micro cutting and micro grooving which has a very fine line width, but also high absorption coefficient which allows a lot of type of materials to be machined more easily. To analyze the dynamic deformation during a very short processing time, which is nearly about several tens nanoseconds, the commercial Finite Element Analysis (FEA) code, LS-DYNA 3D, was employed for the computitional simulation of the UV laser micro machining behavior for thin copper material in this paper. A finite element model considering high strain rate effect is especially suggested to investigate the micro phenomena which are only dominated by mechanically pressure impact in disregard of thermally heat transfer. From these computational results, some of dynamic deformation behaviors such as dent deformation shapes, strains and stresses distributions were observed and compared with previous experimental works. These will help us to understand micro interaction between UV laser beam and material.

수원시 상수관망에서 잔류염소와 재염소주입의 효과 예측 (Simulation for Chlorine Residuals and Effect of Rechlorination in Drinking Water Distribution Systems of Suwon City)

  • 김경록;이병희;유효식
    • 상하수도학회지
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    • 제14권1호
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    • pp.108-116
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    • 2000
  • Chlorine is widely used as a disinfectant in drinking-water systems throughout the world. Chlorine residual was used as an indicator for prediction of water quality in water distribution systems. The variation of chlorine residual in drinking water distribution systems of Suwon city was simulated using EPANET. EPANET is a computerized simulation model which predicts the dynamic hydraulic and water quality behavior within a water distribution system operating over an extended time period. Sampling and analysis were performed to calibrated the computer model in 1999 (Aug. Summer). Water quality variables used in simulations are temperature, roughness coefficient, pipe diameter, pipe length, water demand, velocity and so on. Extended water residence time affected water quality due to the extended reaction time in some areas. All area showed the higher concentration of chlorine residual than 0.2mg/l(standard). So it can be concluded that any area in Suwon city is not in biological regrowth problem. Rechlorination turned out to be an useful method for uniform concentration of free chlorine residual in distribution system. The cost of disinfectant could be saved remarkably by cutting down the initial chlorine concentration to the level which guarantees minimum concentration (0.2mg/l) throughout the distribution system.

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