• Membrane and Water Treatment
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• v.8 no.1
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• pp.89-112
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• 2017

Dyeing wastewaters are the most problematic wastewater in textile industries and also, growing amounts of waste fibers in carpet industries have concerned environmental specialists. Among different treatment methods, membrane filtration processes as energy-efficient and compatible way, were utilized for several individual problems. In this research, novel hybrid membranes were prepared by waste fibers of mechanical carpets as useful resource of membrane matrix and industrial graphite powder as filler to eliminate Chrysophenine GX from dyeing wastewater. These membranes were expected to be utilized for first stage of hybrid membrane filtration process including (adsorption-ultrafiltration) and nanofiltration in Kashan Textile Company. For scaling of membrane filtration process, fouling mechanism of these membranes were recognized and explained by the use of genetic algorithm, as well. The graphite increased rejection and diminished permeate flux at low concentration but in high concentration, the performance was significantly worsened. Among all hybrid membranes, 18% wt. waste fibers-1% wt. graphite membrane had the best performance and minimum fouling. The maximum pore size of this optimum membrane was ranged from 16.10 to 18.72 nm.

• Journal of environmental and Sanitary engineering
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• v.17 no.4
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• pp.29-38
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• 2002

Advanced oxidation of wastewater was studied with a purpose to remove TOC and color by the ozone-assisted Fenton reaction. The optimal conditions were determined by hydrogen peroxide and ozone concentrations. Experimental results indicate that the ozone treatment after Fentons process was found to provide very efficient removal efficiency in the process, avoiding the exclusive ozone treatment. The combined process of ozone in the Fenton oxidation respectively was increased removal efficiences of 10.7％ in comparison with exclusive Fenton oxidation. Also, the treatments of ozone after Fenton's oxidation respectively had increased the removal efficiences of 16.％. As a result, the treatment of ozone after Fentons oxidation had the best removal efficiency of approximately 96％. Removal efficiency of color was significantly increased as mush as 26％ by the advanced Fenton's oxidation in comparison with exclusive Fenton's oxidation. The removal efficiencies in the biological treatment using Bacillus subtilis after Fenton's oxidation and after Fenton's and ozone's oxidation were increased by 14％ and 19％ respectively. Although these combined Bacillus subtilis-assisted Fenton's oxidation was determined to be effective method to treat the dyeing wastewater in an economic point of view, the choice of wastewater treatment can be varied depending on water quality.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2012.03a
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• pp.118-118
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• 2012

현재 정부는 친환경녹색성장을 모티브로 환경기준을 강화하고 있으며, 오염 발생원을 최소화 하고자 현재 가동중인 환경기초시설을 대상으로 고도산화공정을 추가하여 오염 배출량을 최소화 하도록 정부와 지자체가 독려하고 있는 중이다. 따라서 대표적인 환경오염 업종인 섬유/염색 관련업체는 강화되는 환경기준을 만족하기 위한 공정검토가 불가피한 현실이다. 특히 대구 OO염색공단은 염색업체가 집적되어 있어 난분해성 오염물질과 색도유발물질이 다량 발생되고 있으며, 폐수처리장에서 운영 중인 재래식 폐수처리공정으로는 강화되는 방류수 수질기준을 충족할 수 없다. 따라서 본 연구에서는 방류수 수질기준을 만족하기 위한 고도산화 공정을 검토하였으며, 그 공정의 최적인자를 도출하고자 하였다. 고도산화 공정에서 오존산화, Peroxone AOP, Fenton oxidation 공정을 검토하였으며, 강화되는 수질기준을 만족할 수 있는 최적인자 및 처리효율을 검토하였다. 그 결과 조건에 따라 COD, T-N, T-P, 색도 등에서 처리효율은 40 ~ 90% 범위로 경제성을 고려하여 최적의 운전조건을 도출 하였다.

• KSBB Journal
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• v.17 no.3
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• pp.241-246
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• 2002

Today, many problems of dye-processing wastewaters were raised due to industry of dyeing and textiles. It is difficult to treat them perfectly because they contain many poorly degradable matters, such as surfactants, ethylene glycol, polyvinyl alcohol, and so on. To improve the performances of conventional physicochemical treatment and activated sludge process, new systems of combining jet-loop reactor (JLR) with physicochemical treatment were developed. Volumetric oxygen transfer coefficient ($k_{L}a$) of JLR was significantly larger than that of air-lift reactor. Also, for the effective treatment of dye-processing wastewater, JLR with active carbon supports (JLRAS) were investigated. Removal efficiency of BOD, $COD_{Mn}$, $COD_{Cr} and color were found as 99, 86, 84, 83%, respectively, when HRT was 8 hrs. And performance of JLRAS was rapidly restored after step change of $COD_{Mn}$ loading late. The optimal coagulant and dosage of second physicochemical treatment after JLRAS were polyferric sulfate and 130 mg/L, respectively, when removal efficiencies of $COD_{Mn} and color were 85 and 73%, respectively. In conclusion, this system enables the reduction of operation cost, and the effective removal of many organics.

• Clean Technology
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• v.10 no.1
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• pp.19-25
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• 2004

The leather was fixed with various colors through the dyeing process in leather manufacturing. During the dyeing process, the amount of 30~50% dyestuff which were not bonded with leather drained with waste water. These dyestuff raise lots of environmental problems, so technology for improving the fixing effect, levelling effect and penentration effect with the use of small amount of dyestuff has been required. Also, insufficient color fastness level 2~3 grade for common natural leather needs to be improved at the same time. Accordingly, the use of ultrasound(us) in dyeing process has decreased the amount of dyestuff and obtained the smooth permeability effect. So, we could find that the reduction of amount of dyestuff in wastewater led to decrease in environmental trouble caused by leather waste water with severe contamination degree and improved fastness up to 0.5 grades.

• Textile Coloration and Finishing
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• v.31 no.1
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• pp.48-64
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• 2019

With evolution in the production environment of the textile industry, the need for non-water-based dyeing technologies and eco-friendly process facilities in the dyeing and processing stages has increased. In recent years, supercritical fluid dyes have been developed and commercialized in Europe, centering on this demand. However, so far, such dyes have been mainly applied in the processing of PET fibers. Basic research has mainly involved investigation of dyeing by supercritical carbon dioxide or solubility of such dyes, and more in-depth research should be continuously carried out. In this review, we describe the types and characteristics of supercritical fluids that exhibit specific properties at pressures and temperatures over the critical point. In addition, the state of the art in the dyeing and processing technology using supercritical fluids and associated, processing problems, environmental regulation, and wastewater treatment issues are described in detail. We hope this review can contribute to the supercritical fluid technology being further developed as an environment friendly dyeing processing method. Furthermore, we expect that the technique can be used as a means of ensuring different, high-quality dyed products.

• Proceedings of the Membrane Society of Korea Conference
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• 2004.05b
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• pp.136-139
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• 2004

The dyeing effluent is a highly colored stream containing unfixed dyes along with salts and auxiliary chemicals such as emulsifying agents. Moreover, Textile dying is a chemically intensive process and consumes large quantities of water. Difficulties in the effluent treatment arise from its non-degradable property by aerobic digestion.(omitted)

• Journal of Environmental Science International
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• v.23 no.4
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• pp.681-695
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• 2014

In a pilot-scale dyeing wastewater treatment using two-type fluidizing media, each thickness of biofilm was 15 and 30 ${\mu}m$, respectively. The numbers of protozoa inhabited in small-size (PEMT A) and big-size (PEMT B) media were $7.5{\times}10^4$ and $1.25{\times}10^5$ cells/ml, respectively, and dominant species were Entosiphon sulcatus var sulcatus in PEMT A and Chlamydomonas reinhardtii in PEMT B, respectively. Flask experiments using the two media revealed that the percentages of color removal were 25.8% in PEMT A and 27.1% in PEMT B after 72-h cultivation, indicating the necessity of bioaugmentation. Experiments for bioaugmentation effect on color removal were carried out in the pilot-scale treatment for 75 d by three-step operation under the control of wastewater loading rate and microbial input rate. Dye degradation occurred mainly in the second reaction tank, and the attachment of augmented dye-degrading microorganisms to media took at least 35 d. Final value of chromaticity in effluent was 227, meeting the required standard. Therefore bioaugmentation onto media was good for color treatment. In summary, thickness of biofilm formed on the media depended upon the size of media, resulting in different ecosystem inside the media. Hence, this affected microbial community and color treatment further. Accordingly, the reduction of operation cost is expected by efficient color-treatment process using bioaugmented media.

• Journal of Korean Society of Environmental Engineers
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• v.31 no.9
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• pp.765-774
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• 2009

Fiber Dyeing and Finishing facility has been recognized as an important pollution source due to its consumption of large volumes of water and chemicals. Unit mass discharge for the conventional water quality parameters such as flowrate, SS, $BOD_5,\;COD_{Mn},\;COD_{Cr}$, TN, TP were estimated. To represent the respective industries, three companies were carefully selected based on its manufacturing goods, flowrate and location at various unit operations and processes. More than 90% of decrease in unit mass estimation between influent and effluent of BOD was observed. But the values themselves were similar to those of Fiber Manufacturing facility due to the high loadings of organic matter. Biodegradability of influent was almost three times higher than that of effluent. Unit mass discharge estimations of unit process (estimated in this study) based on space, products and raw material were similar to those of composite process (estimated by National Institute of Environmental Research), while big difference was observed in the other factors. Unit mass discharge factors calculated in this study can be used as the reference for the estimation of water pollution loading costs in Nakdong river basin. For the effective water pollution control and management, it is essential to characterize the various types of water quality parameters from the effluents of individual industrial wastewater treatment plants.

• Clean Technology
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• v.9 no.3
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• pp.133-144
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• 2003

In this study, Insoluble catalyst electrode for oxide systems were manufactured, by using of them, carried out experiments on electrolytic treatment of dyeing wastewater containing persistent organic compounds, and then made a comparative study of the efficiency of treatment for environmental pollutants and whether each of them is valuable of not as an electrode for soluble electrode(Fe, Al) and insoluble electrode(SUS, R.C.E; Replaced Catalyst Electrode) which were used in the electrolytic system. Besides, it was investigated the conditions for electrolytic treatment to find the maximum efficiency of electrolytic treatment. As the result of this study, by using of insoluble catalyst electrode for oxide can solved the stability of electrode that is one of the greatest problems in order to put to practical use of electrolysis process in the treatment of the sewage and wastewater and the result runs as follows; 1. The durability of insoluble catalyst electrode(R.C.E) can be verified the most favorable when the molar ratio of $RuO_2-SnO_2-IrO_2-TiO_2$(4 compounds system) is 70/20/5/5. 2. The efficiency of treatment was obtained a more than 90% goodness for CODMn and also a good results for T-N removal in the experimental conditions of the distance of electrode 5 mm, time of electrolysis 60 minutes, permissible voltage 10V, processing capacity $0.5{\ell}$.