• 한국염색가공학회지
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• 제34권3호
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• pp.146-156
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• 2022

In this study, the dyeing properties of double knit fabric composed of PET/PTT bi-component fiber and quick dry fiber were examined with disperse dyes. In addition, the shrinkage characteristics were investigated during the dyeing process. The K/S values and shrinkage rate of PET/PTT bi-component fiber were higher than those of PET/co-PET bi-component fiber and quick dry fiber. In the dye bath, dye migration of exhausted on PET/PTT bi-component fiber to quick dry fiber was found at high dyeing temperature. It was not found that there was a significant difference in K/S value on dyeing temperature between 115℃ and 130℃. But the slight color difference of two sides of a double knit fabric was found.

• 한국염색가공학회지
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• 제35권4호
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• pp.256-273
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• 2023

Among the dyeing industries, the tenter process is a process that improves the quality of fibers by drying and ironing (heat treatment) dyed fabrics, and drugs such as water repellents, antistatic agents, and fiber softeners are mainly used in these tenter processes. These drugs are vaporized in the process of treatment by high temperatures (180 ~ 230℃), and are observed in a complex form such as white smoke, oil mist, and fine dust, causing odor. To treat the complex exhaust gas at the rear end of the tenter facility, most companies operate by installing a wet scrubber and an adsorption tower alone or in parallel, but there are many problems. In particular, the insoluble oil mist at the rear end of the tenter has significantly low processing efficiency in the cleaning dust collection facility, and there is a problem in the facility by adsorption due to the occlusion phenomenon caused by the oil mist. In addition, the odor gas at the rear end of the tenter contains a lot of aldehydes, and in order to improve these various problems, a complex exhaust purification device using cyclone and electric support collector was developed. This study examined the applicability of economical and efficient technology by removing complex air pollution at the rear end of the tenter and applying improved technology than the existing technology.

• 한국염색가공학회지
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• 제23권4호
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• pp.274-283
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• 2011

Effect of pH on ozone oxidation and peroxone AOP(Advanced Oxidation Process) process was analyzed and the optimal efficiency for both processes was obtained at pH 7.5. In case of ozone oxidation process, the efficiencies of color, $COD_{Mn}$ and $BOD_5$ removal were measured to 93%, 70% and 89% at a reaction time of 50 min(ozone dosage of 111.67mg/$\ell$). When reaction time increased to 90 min(ozone dosage of 201mg/$\ell$), the efficiencies of color, $COD_{Mn}$ and $BOD_5$ removal were increased by 3~5 %, indicating that the increment of removal efficiency was insignificant considering longer reaction time. Similarly, the ozone/$H_2O_2$ ratio was optimized to 0.5 for peroxone AOP process. Removal efficiencies of color, $COD_{Mn}$ and $BOD_5$ were measured 95%, 81% and 94% at a reaction time of 50 min(ozone dosage of 111.67mg/$\ell$). When reaction time increased to 90min(ozone dosage of 201mg/$\ell$), the removal efficiency of color, CODMn, and BOD5 increased slightly by 1~5%.

• 에너지공학
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• 제10권3호
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• pp.195-205
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• 2001

염색가공공정은 에너지 다소비형이며, 염색조업을 수행하는 과정에서 약 4$0^{\circ}C$ 정도의 열원폐수를 다량으로 방출하고 있지만 이를 회수할 수 있는 기술개발이 이루어지지 않아서 아직 미활용되고 있다. 본 연구에서는 이와 같은 열원폐수의 열을 회수하여 이용할 수 있는 방안을 마련하기 위하여 먼저 염색공정의 특성을 고찰하고. 직물별, 공정별 에너지원단위를 조사한 결과 상대적으로 에너지원같위가 높은 T/C, T/R 교직물 업체나 폴리에스테르 염색업체에서 폐수열을 회수하여 이용하기에 적합한 것을 알 수 있다. 그리고 염색업체별, 계절별 폐수의 배출량과 온도를 조사한 결과 각 업체당 평균 폐수배출량은 20,470톤/월이고, 평균폐수온도는 41.$0^{\circ}C$로 나타났다 또한, 배관 침적, 폐쇄 등으로 폐열회수시스템의 안정적 운전이나 열교환기의 성능에 악영향을 끼칠 수 있는 SS의 경우 폴리에스테르 염색폐수가 가장 낮아 폴리에스테르 염색폐수가 폐열회수에 가장 유리할 것으로 판단되었다. 염색공장에서 기존에 사용하고 있는 시스템과 폐수열이용 시스템의 에너지단가를 비교해보면 폐열회수시스템에서 압축식 열펌프를 적용하면 에너지단가는 22.50원이 되어 매우 경제적이며, 증기생산을 위한 보일러 연료로 LNG를 사용하는 업체에 압축식 폐열회수시스템을 적용할 경우가 투자비 회수기간이 2.09년으로 경제성이 매우 우수한 것으로 나타나 열펌프시스템의 적용기술을 보급할 수 있는 기반을 마련하였다.

• 한국염색가공학회지
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• 제19권1호
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• pp.1-11
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• 2007

Dyeing of polyester/cotton blends is usually carried out through the two-bath or one-bath two-step dyeing method using proper disperse dyes and reactive dyes for each fiber. However, the dyeing requires relatively long and complicated procedure as well as there are some problems such as lower dyeability. In the present study, new one-bath one-step dyeing process was investigated using disperse dyes having amino groups and hetero-bifunctional bridge compound(DBDCBS) including dichloro-s-triazinyl groups and ${\alpha},{\beta}$-dibromopropionylamido groups to improve the dyeability of cotton component in polyester/cotton blends. And the one-bath dyeing properties of polyester/cotton blends was evaluated by various dyeing conditions such as pH, temperature and dye concentration, The optimum dyeing condition was pH 4 and $110-120^{\circ}C$. Color fastness were relatively good because of the colvalent bond formation between DBDCBS-reacted cotton fiber and disperse dye.

• 한국염색가공학회지
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• 제16권1호
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• pp.40-47
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• 2004

Alkaline treatment gives Sea-Island type yam to produce microfiber and silk-like touch. But this treatment have some problems in dyeing and finishing process. To solve some problem occurred in dyeing and finishing of polyester fabric, the ultrasonic treatment technique was used recently. This study was carried out to confirm the effect of the ultrasonic treatment on alkaline weight loss finishing of polyester fiber under general alkaline treatment conditions; NaOH concentration 2, 3, 4, and 5％, treatment time 5, 10, 15, and 20 minutes, treatment temperature 70, 80, 90, and 99'E, respectively. On the other hand, the three way lay out method was used to test of significant obtained data from alkaline treatment. It was found that weight loss increased with increasing the NaOH concentration, temperature, and time. Also, in case of PET/Co-PET fabrics by ultrasonic, weight loss and dissolution of microfiber were superior to PET/Co-PET fabrics without ultrasonic. Tensile strength and modulus decreased with increasing NaOH concentrations and hydrolysis time. Therefore, the effect of alkali hydrolysis by ultrasonic application was better than that of the conventional method.

• 한국염색가공학회지
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• 제15권4호
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• pp.8-16
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• 2003

Poly(trimethylene terephthalate)(PTT) fiber was pretreated with organic solvent/water solution of various compositions. The organic solvents used in this experiment were benzyl alcohol, n-buthanol, and N,N-dimethylformamide(DMF). Density of the fibers were investigated as a measure of crystallite region. The dye uptake increased in the order of pretreatment with hot water < untreated < 5% benzyl alcohol < 100% benzyl alcohol < 90% benzyl alcohol; hot water < untreated $\risingdotseq$ 5% butanol < 100% beutanol < 90% butanol; hot water $\risingdotseq$ 5% DMF < untreated < 90% DMF < 100% DMF. The dye uptake increases with increase of crystallinity. It seems likely that the recrystallization process during the pretreatment with organic solvent/water solutions leads to an increase in the microvoid and then a large increase in the dye uptake. Also the dyeing rate increased and the dyeing transition temperature decreased with the pretreatments. The results obtained are corresponds with the plasticization of the fiber structure formed during the pretreatrnent.

• 한국염색가공학회지
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• 제21권6호
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• pp.12-21
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• 2009

The dyeing property of direct-spinning type and seaisland type 0.2D micro polyester nonwoven fabrics was characterized by three disperse dyes (Dorosperse Red KFFB, Blue KGBR, Yellow KRL) at $120^{\circ}C$ and $130^{\circ}C$. Before and after reduction cleaning, dyeing fastness was evaluated and the thermomigaration after heat setting at $180^{\circ}C$ for 60 min were also evaluated. Direct-spinning type fabric showed better dyeing property, wash fastness, and light fastness, but worse rub fastness than seaisland type fabric. The dyeing property and fastness of direct-spinning type fabric increased at higher dyeing temperature, whereas seaisland type fabric exhibited lower dyeing fastness and the increase of thermomigration at higher dyeing temperature. Non-fixed dye in fiber surface was removed by reduction cleaning process, then dyeing fastness was improved and thermomigration decreased. The higher dye uptake of direct-spinning type non-woven fabric caused the increase of dye molecule migration from fiber internal to fiber surface, so this fabric showed larger thermomigration than seaisland type non-woven fabric.

• 한국염색가공학회지
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• 제16권6호
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• pp.35-43
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• 2004

This study surveys the physical properties of ATY produced with FDY and POY. ATY is made with 70d Nylon FDY and 80d Nylon POY using AIKI air jet texturing machines, respectively. The processing parameters such as air pressure and yam speed are varied, and air pressure is varied ranging with 8.5bar, l0.5bar and 1l.5bar, and yarn speed is varied ranging with 400m/mim, 450m/mim, and 500m/min. The various physical properties of ATY made by POY and FDY denier, wet shrinkage, dry shrinkage, tensile properties, thermal stress and instability are measured and discussed with air pressure and yam speed. The shrinkage simulation of ATY is performed for analysing the process shrinkage on the dyeing and finishing processes.

• 한국염색가공학회지
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• 제16권2호
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• pp.15-24
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• 2004

The antibiotic reactive dye was synthesized by coupling of reactive chromagen with diazotised silver sulfadiazine for an antibiotic property. The highly reactive MCT(monochlorotriazine) and DCT (dichlorotriazine) type functional groups which have heterocyclic ring and moderately reactive VS-type dye that has good dyeability were used for reactivity. The synthesized antibiotic reactive dye is expected to impart the antibiotic function with high durability on cotton fabric only by one-step dyeing process without further finishing treatment. The synthesis of antibiotic dye was easily proceeded thorough diazotisation of silver sulfadiazine and coupling with suitable chromogen. The dyeability of synthesized dye for cotton fabrics was excellent and the dyed fabrics showed good level of lightfastness, resistance to washing and rubbing. The antibiotic tests revealed that the dyed cotton fabrics with the synthesized dye had very good antibiotic properties.