• 대한전자공학회:학술대회논문집
• /
• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
• /
• pp.9-18
• /
• 2001

1. EAF Dust in Japan - Generation and Characteristics. The quantity of dust generated from EAF shops in Japan was estimated to be 520,000 tons/year in 1999. Extremely fine dust (or fume) is formed in the EAF by metal vaporization. Its characteristics such as chemical compositions, phases, particle size, leaching of heavy metal are mentioned. 2. EAF Dust Treatment Methods in Japan. In 1999, 61% of EAF dust was treated by regional zinc recovery processing routes, 25% went to landfill disposal, 4% was reused as cement material, and 10% was treated by on-site processing routes. The problems of EAF dust treatment methods in Japan are: (1) very high treatment cost, and (2) heavy environmental load (leaching of heavy metal, emission of dioxins, depletion of disposal sites, etc). It has been much hoped for that new dust management technology would be developed. 3. New technology of EAF dust treatment in Japan. In Japan, some new technologies of EAF dust treatment have been developed, and some others are in the developing stages. Following five processes are mentioned:. (1) Smelting reduction process by Kawasaki Steel, (2) DSM process by Daido Steel, (3) VHR process by Aichi Steel, (4) On-site dust direct recycling technology, and (5) Process technology of direct separation and recovery of iron and zinc metals contained in high temperature EAF off gas by the Japan Research and Development Center fur Metals.

• 대한전자공학회:학술대회논문집
• /
• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
• /
• pp.381-386
• /
• 2001

The dust generated from the electric arc furnace steel making process is classified as hazardous material by Korean Environmental Protection Acts, mainly because of the existence of water teachable Pb, Zn and Cd. Thus the treatment of EAF dust is being carried out to fulfill both the environmental aspect and recovery of valuable metals. To establish the proper process for recovering the valuable metals (Fe, Zn, Pb and Cd) and producing the non-toxic slag from EAF dust, using RAPID-10 system, feasibility study have been carried out. To find out the scale-up factor for designing the commercial scale EAF dust treatment process(capacity 50,000 ton EAF dust per year) entitled RAPID-50 system. The design and construction of RAPID-50 (RIST Arc Plasma Industrial Device) system for treating 50,000 ton of EAF dust per year is now undergoing. Overall plan for treating EAF dust generated in KOREA will be setup after successful operation (December, 2002) of RAPID-50 system.

• 대한전자공학회:학술대회논문집
• /
• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
• /
• pp.404-408
• /
• 2001

This paper focuses on the pilot-scale investigation of direct recycling of electric arc furnace (EAF) stainless steelmaking dust. The direct recycling of EAF dust is to make pellets with the mixture of the dust and the reducing agent carbon, then introduce the pellets to the EAF. The valuable metals in the dust are reduced and get into the steel as the alloying elements. Experiments simulating direct recycling in an EAF were performed using an induction furnace. But it seems difficult to reduce all metal oxides in the dust so that some metal reducing agents added in the late stage of reduction process. The valuable metals in the dust were reduced partly by carbon and partly by metal reducing agent for the economical concern. The recovery of iron, chromium and nickel from the flue dust and the amount of metal oxides in the slag were measured. The results showed that the direct recycling of EAF stainless steelmaking dust is practicable. It wes also found that direct recycling of flue EAF stainless steelmaking dusts does not affect the chemistry and quality of stainless steel produced in the EAF. It is benefit not only for the environmental protection but also for the recovery of valuable metal resources in this way.

• 한국응용과학기술학회지
• /
• 제27권2호
• /
• pp.208-215
• /
• 2010

EAF dust which is contained around 30% of zinc, 15% of iron and 3% of lead individually, is chemically treated by ammonium chloride, ammonia water, ammonia gas and carbon dioxide, and also tested and identified the ratios of the recovery of In by applied the variations of particle size, pH and heating temperature as well, in order to getting optimized recovery of the In metal after performing all of those processes. Experimental results showed that the rate of Zn recovery is 97% when the mixture of 1.3 of $NH_4Cl$/EAF is heated to the temperature of $400^{\circ}C$ and leached by water, and 95% recovery of In when ammonia gas and carbon dioxide is added simultaneously and adjust the 9.5 of pH to the same mixture above. For the purpose of remove the impurities in the mixed sample, which is prepared by the two samples, indicated above showing as the ratio of 95% and 97% recovery, in case of applied the cementation process to it, and also by electrolytic process, produced the In plate of 95~97%, and acquired 99-99.5% of In metal ingot finally by applied the heating process at $470{\sim}500^{\circ}C$.

• Ecology and Resilient Infrastructure
• /
• 제8권4호
• /
• pp.194-203
• /
• 2021

최근에 상하수관로, 지역난방 열공급관로 등의 유지보수가 증가하면서, 도로절단기에 의한 도로절단 작업도 급증하고 있다. 이러한 도로절단 작업은 소음과 함께 분진(절단슬러지)을 많이 발생시키므로, 저소음, 분진회수 등 친환경적인 기술이 적용될 필요가 있다. 기존에 이러한 문제점을 해결하고자 분진을 회수하는 장비가 개발된 사례가 있으나, 친환경성이 정량화되지 않았다는 한계가 있었다. 이에 본 연구에서는 소음 및 분진과 같은 환경위해요인의 발생원인을 근본적으로 제거할 수 있는 저소음·분진회수형 도로절단기를 개발하고, 이 절단기로 수행하는 도로절단작업 과정에 대한 친환경성을 평가하였다. 이를 위하여 본 연구에서는 진공장치와 슬러지흡입부로 구성된 수냉-슬러지회수 통합시스템을 개발하고, 개발된 시스템을 도로절단기에 적용하였다. 그리고 개발된 장비를 테스트 베드에 적용하고, 친환경성 관련 데이터를 수집하여, 친환경성을 평가하였다. 평가 결과, 개발된 장비의 절단슬러지 회수율은 83% 이상이었으며, 소음도는 82~83 dB, 음향파워레벨은 115 dB 수준이었다. 본 연구의 결과는 향후 도로절단기를 개선하는 과정에서 절단슬러지 회수성능과 저소음 성능을 향상시키는 데에 기초자료로 활용될 예정이다.

• 대한전자공학회:학술대회논문집
• /
• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
• /
• pp.370-374
• /
• 2001

The degree of iron recovery from dust agglomerates was investigated experimentally to determine the optimum mixing ratio of coke in cold bonded pellet(CBP) which is fed into electric arc furnace(EAE) in the minimill plant. From the XRD analysis for EAF dust, magnetite(Fe$_3$O$_4$) and franklinite(ZnFe$_2$O$_4$) was identified as major components. Maximum iron recovery was obtained for the solid carbon content of approximately 18 weight percent. From plant trials of CBP composed of this optimal mixing condition, it was observed that electric power consumption and sulfur content increased with increasing the quantity of CBP.

• 한국응용과학기술학회지
• /
• 제32권1호
• /
• pp.23-30
• /
• 2015

The properties of dust collected from electric arc furnace of ferro manganese production units was investigated, and also the metallic manganese was recovered from the dust by aluminothermy process. The ferromanganese dust collected from electric arc furnace contained about 15% of manganese oxide ($Mn_3O_4$) and 9% of carbon as the contaminant, and have a 5um of 50% median diameter and irregular particle shape. The carbon contaminant in the dust could be reduced until about 0.1~0.5% level by roasting in the air at a temperature of 600~900C for 60minutes. The recovery of manganese could not be carried out using only ferromanganese dust from electric arc furnace by aluminothermy process, but the ferromanganese which contained manganese of about 92% and iron of about 5% could be obtained from the mixture of ferromanganese dusts from electric arc furnace and converter. The best mixing condition of dust fixed at electric arc furnace dust / converter dust ratio of 1:9 and 2:8, and the mixing rato of 3:7 or more could not separated the metal and slag from the reactant after aluminothermy reaction.

• 자원리싸이클링
• /
• 제24권3호
• /
• pp.27-33
• /
• 2015

제강분진(Electric Arc Furnace Dusts)은 유해폐기물로 지정되어있는 유해한 환경오염물질이다. 이 분진은 철강산업의 부산물로써 철, 아연, 니켈, 구리 등 많은 유가금속을 포함하고 있어 적절한 처리를 거치면 폐기물이 아닌 자원으로 재활용이 가능하다. 본 연구에서는 국내 전기로에서 발생하는 제강분진을 대상으로 가장 높은 함유량을 가진 아연의 회수를 위한 최적조건을 도출하기 위해 습식침출법을 적용하였다. 분진과 황산의 고액비, 침출시간, $MnO_2$ 투입량 등의 조건을 종합하여 실험을 진행하여 최적 아연회수조건을 도출하였다. 황산농도 3 M, 고액비 1:2, 철 제거를 위한 폭기 1.8 L/min 강도로 2시간에서 95%의 아연 회수율이 관찰되었다. 그러나, 현장 적용의 현실성을 고려한 다른 최적의 조건은 저농도 황산과 $MnO_2$ 3.5 g을 투입했을 경우 약 80 %의 아연 회수율을 나타내었다.

• 자원리싸이클링
• /
• 제12권4호
• /
• pp.3-19
• /
• 2003

Prior to discuss on recycling status and future prospects for the non-ferrous metals in the Korea, Japan and U.S.A. respectively, worldwide resources of non-ferrous metals and characteristics with recycling of non-ferrous metals are reviewed. In case of recovery non-ferrous metals, recycling of automobile shredder dust and E.A.F. dust are illustrated. Finally, the problems and technological developments associated with recycling of non-ferrous metals are summarized.

• 한국건축시공학회:학술대회논문집
• /
• 한국건축시공학회 2021년도 봄 학술논문 발표대회
• /
• pp.231-232
• /
• 2021

This study intended to verify the alkali activation effect of concrete by replacing FA and CBS-Dust with cement to find out how to utilize CBS-Dust generated during cement production. Experiments result shows that air flow and liquidity can be secured when CBS-Dust is replaced by 5% in FA 20%, and that relatively high compressive strength is expressed in the initial age of 3 days and 7 days and long-term age of 91 days.