• Title/Summary/Keyword: Durability assessment

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Study on Accelerated Life Test Design for a Gear Type Lubrication Pump for Automatic Transmission (자동변속기 윤활용 기어펌프의 가속 수명시험 설계에 관한 연구)

  • Park, Jong-Won;Jung, Dong-Soo
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.201-213
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    • 2012
  • A gear type lubrication pump is an essential component of the powertrain and has a major role for supplying oil to the gears and bearings in automatic transmission with a hydraulic clutch. Therefore, the durability test code design of lubrication pump is very important to ensure the reliability of the entire transmission and the vehicle. In this study, the design process for the life testing of lubrication pump has been generalized by four steps. The four design steps of the life testing of lubrication pump consist of the configuration of load spectrum, rain flow counting and analysis of load level, the equivalent damage assessment and test code generation. In fact, the load spectrum should be obtained from the field operating condition but that kind of data is the top secret of manufacturers. This is not open to the public in general. So we could use the artificially simulated load spectrum instead of field obtained one and focused on the development of the general process for designing the life test of a gear type lubrication pump. Reliability goals for lubrication pump, pressure, torque, temperature and load spectrum, if present, as appropriate for the given test conditions, accelerated life testing for the lubrication pump can be designed by the developed design steps.

A Study on Track Drive Unit Test and Evaluation for Mini Excavators (소형 굴삭기의 주행구동유니트 시험평가에 관한 연구)

  • Lee, Gi-Chun;Lee, Young-Bum;Choi, Byung Oh
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.139-144
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    • 2015
  • Track drive unit adopted in the small sized excavator generally have been used in the construction equipment under the 10 tons as the driving device with forwarding and reversing of excavator. It is required to study the accelerated life test applied by over torque and speed to test the durability life test reflected the many driving modes of small sized excavator and also need to equip the comprehensive performance and life test equipments to do the various performance tests. This study had analyzed the failure modes of the components, and calculated the equivalent loads investigated the used loads in the real field conditions and elicits the acceleration factor adopted in the inverse power model. Also, this study have considered the changes of the acceleration factor and the durability test time in the case of the rotary group and the bearing through analyzing the main failure modes. It was calculated the no failure test time about 2 samples and confidence level 90% and elicited the accelerated life time 720 hours.

A fuzzy expert system for diagnosis assessment of reinforced concrete bridge decks

  • Ramezanianpour, Ali Akbar;Shahhosseini, Vahid;Moodi, Faramarz
    • Computers and Concrete
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    • v.6 no.4
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    • pp.281-303
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    • 2009
  • The lack of safety of bridge deck structures causes frequent repair and strengthening of such structures. The repair induces great loss of economy, not only due to direct cost by repair, but also due to stopping the public use of such structures during repair. The major reason for this frequent repair is mainly due to the lack of realistic and accurate assessment system for the bridge decks. The purpose of the present research was to develop a realistic expert system, called Bridge Slab-Expert which can evaluate reasonably the condition as well as the service life of concrete bridge decks, based on the deterioration models that are derived from both the structural and environmental effects. The diagnosis assessment of deck slabs due to structural and environmental effects are developed based on the cracking in concrete, surface distress and structural distress. Fuzzy logic is utilized to handle uncertainties and imprecision involved. Finally, Bridge Slab-Expert is developed for prediction of safety and remaining service life based on the chloride ions penetration and fick's second law. Proposed expert system is based on user-friendly GUI environment. The developed expert system will allow the correct diagnosis of concrete decks, realistic prediction of service life, the determination of confidence level, the description of condition and the proposed action for repair.

Time-dependent seismic risk analysis of high-speed railway bridges considering material durability effects

  • Yan Liang;Ying-Ying Wei;Ming-Na Tong;Yu-Kun Cui
    • Earthquakes and Structures
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    • v.24 no.4
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    • pp.275-288
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    • 2023
  • Based on the crucial role of high-speed railway bridges (HSRBs) in the safety of high-speed railway operations, it is an important approach to mitigate earthquake hazards by proceeding with seismic risk assessments in their whole life. Bridge seismic risk assessment, which usually evaluates the seismic performance of bridges from a probabilistic perspective, provides technical support for bridge risk management. The seismic performance of bridges is greatly affected by the degradation of material properties, therefore, material damage plays a nonnegligible role in the seismic risk assessment of the bridge. The effect of material damage is not considered in most current studies on seismic risk analysis of bridges, nevertheless. To fill the gap in this area, in this paper, a nonlinear dynamic time-history analysis has been carried out by establishing OpenSees finite element model, and a seismic vulnerability analysis is carried out based on the incremental dynamic analysis (IDA) method. On this basis, combined with the site risk analysis, the time-dependent seismic risk analysis of an offshore three-span HSRB in the whole life cycle has been conducted. The results showed that the seismic risk probabilities of both components and system of the bridge increase with the service time, and their seismic risk probabilities increase significantly in the last service period due to the degradation of the material strength, which demonstrates that the impact of durability damage should be considered when evaluating the seismic performance of bridges in the design and service period.

A Study on Durability Test of Cemented Soils (시멘트 혼합토의 내구성 평가법에 관한 연구)

  • Park, Sung-Sik;Hwang, Se-Hoon
    • Journal of the Korean Geotechnical Society
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    • v.28 no.11
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    • pp.79-86
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    • 2012
  • Cemented soils have been used for subbase or base materials of roads, backfill materials of retaining walls and cofferdam. Such cemented soils can be degraded due to repeated wetting and drying or various weathering actions. Unlike rocks, a standard method was not defined for evaluating the durability of cemented soils. In this study, a slaking durability test and an ultrasound cleaner were used for developing a new durability test method for cemented soils. For durability tests, cemented sands with different cement ratios (4, 6, 8, and 12%) with cylindrical specimens were prepared and then air cured or under-water cured for three days. Three-day-cured specimens were dried for one day and then submerged for one day before testing. The weight loss after the slake durability test or ultrasonic cleaner operation for 10 or 20 min was measured and used for assessing durability. When a cement ratio was 4%, the weight loss from ultrasonic cleaner test was 7-25% but that from slake durability test was as much as 30-60%. For specimens with cement ratio of more than 8%, the weight loss was less than 10% from both tests. A durability index increased with increasing a cement ratio. The durability index of under-water cured specimen was higher than that of air cured specimen. The ultrasonic cleaner test was found to be an effective tool for durability assessment of cemented sands rather than the slake durability test.

Study on the durability assessment based on CAE analysis (CAE 해석 기반 내구도 평가 방법에 대한 연구)

  • 주병현;남기원;이병채
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.844-848
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    • 2004
  • We evaluate the durability of vehicle chassis component under dynamic loadings. Since the fatigue analysis of vehicle component is based on the dynamic load history it must be done by dynamic analysis. But in case the vehicle component has natural frequencies much larger than reversing frequencies of load history, we can get small analysis errors by applying quasi-static analysis. So it is inefficient that we apply to the dynamic analysis for all the vehicle components. In this research, we discuss the quasi-static analysis method which is appropriate for the fatigue analysis. And in case we can only perform the fatigue analysis based on dynamic analysis, we introduce more efficient method in the analysis time and hard disk storage.

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Micromechanics based Models for Pore-Sructure Formation and Hydration Heat in Early-Age Concrete (초기재령 콘크리트의 세공구조 형성 및 발영특성에 관한 미시역학적 모델)

  • 조호진;박상순;송하원;변근주
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.123-128
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    • 1999
  • Recently, as a performance based design concept is introduced, assurance of expected performances on serviceability and safety in the whole span of life is exactly requested. So, quantitative assessments about durability related properties of concrete in early-age long term are come to necessary, Especially in early age, deterioration which affects long-term durability performance can be occurred by hydration heat and shrinkage, so development of reasonable hydration heat model which can simulate early age behavior is necessary. The micor-pore structure formation property also affects shrinkage behavior in early age and carbonations and chloride ion penetration characteristic in long term, So, for the quantitative assessment on durability performance of concrete, modelings of early age concrete based on hydration process and micor-pore structure formation characteristics are important. In this paper, a micromechanics based hydration heat evolution model is adopted and a quantitative model which can simulate micro-pore structure development is also verified with experimental results. The models can be used effectively to simulate the early-age behavior of concrete composed of different mix proportions.

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A Study on Computational Method for Fatigue Life Prediction of Vehicle Structures (차체 구조물의 피로수명 예측을 위한 컴퓨터 시뮬레이션 방법에 관한 연구)

  • 이상범;박태원;임홍재
    • Journal of KSNVE
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    • v.10 no.4
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    • pp.686-691
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    • 2000
  • In this paper a computer aided analysis method is proposed for durability assessment in the early design stages using dynamic analysis, stress analysis and fatigue life prediction method. From dynamic analysis of a vehicle suspension system, dynamic load time histories of a suspension component are calculated. From the dynamic load time histories and the stress of the suspension component, a dynamic stress time history at the critical location is produced using the superposition principle. Using linear damage law and cycle counting method, fatigue life cycle is calculated. The predicted fatigue life cycle is verified by experimental durability tests.

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Analysis on Durability Performance Enhancement and Economical Efficiency through Chloride Protection for Concrete Structures (콘크리트 구조물의 염해도장을 통한 내구성능 향상 및 경제적 효과분석)

  • Chai, Won-Kyu;Kim, Seong-Heon;Son, Young-Hyun;Park, Ju-Won;Lee, Cheung-Bin
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.155-160
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    • 2010
  • In this study, detailed assessment for durability performance were performed on the chloride protected concrete structures to investigate the effectiveness of chloride protection. And economical efficiency for the chloride protected concrete structures were studied by LCC(Life Cycle Cost) analysis. In the comparison result of the first section repair time, it was found that the chloride protected concrete structures was economical better than the non-protected concrete structures in the long term. According to the analysis result of the accumulated chloride concentration by used time and chloride ion concentration by depth, it can be seen that the permeation through time from chloride has increased two times in the chloride protected concrete structures.

Assessment on Durability of Ultra-High Strength Cementitious Composites (초고강도 시멘트 복합체의 내구성 평가)

  • Park Jung Jun;Kang Su Tae;Ryu Gum Sung;Lee Jong Suk;Koh Kyung Taek;Kim Do Gyum
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.313-316
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    • 2004
  • In this paper, it was assessed durability of ultra-high strength cementitious composites(UHSCC) with the range of 180MPa of compressive strength through the test method of chloride ion resistance, carbonation, freezing-thawing resistance, permeability. In order to compare with ultra-high strength cementitious composites, normal concrete and high-strength concrete were also tested. As the experimental result, it showed that UHSCC was cleary superior to the durability performance of normal concrete and high-strength concrete.

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