• 제목/요약/키워드: Durability Test

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구름 마모시험 장비(Rolling wear tester)를 이용한 마모 후의 접촉각과 자가세정 효과와의 관계 규명을 통한 재료 내구성 평가 (Evaluation of Material Durability by Identifying the Relationship between Contact Angle after Wear and Self-cleaning Effect Using Rolling Wear Tester)

  • 박경렬;최용석;강성민;김운성;정경은;박영진;이경준
    • Tribology and Lubricants
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    • 제39권6호
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    • pp.256-261
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    • 2023
  • This study is conducted to evaluate the durability of superhydrophobic surfaces, with a focus on two aspects: contact angle measurement and self-cleaning-performance analysis. Superhydrophobic copper and aluminum surfaces are fabricated using the immersion method and subjected to a rolling wear test, in which a 2 kg weight is placed on a rolling tester, under loaded conditions. To evaluate their durability, the contact angles of the specimens are measured for each cycle. In addition, the surface deformation of the specimens before and after the test is analyzed through SEM imaging and EDS mapping. The degradation of the self-cleaning performance is evaluated before and after the wear test. The results show that superhydrophobic aluminum is approximately 4.5 times more durable than superhydrophobic copper; the copper and aluminum specimens could endure 21,000 and 4,300 cycles of wear, respectively. The results of the self-cleaning test demonstrate that superhydrophobic aluminum is superior to superhydrophobic copper. After the wear test, the self-cleaning rates of the copper and aluminum specimens decrease to 72.7% and 83.4%, respectively. The relatively minor decrease in the self-cleaning rate of the aluminum specimen, despite the large number of wear cycles, confirms that the superhydrophobic aluminum specimen is more durable than its copper counterpart. This study is expected to aid in evaluating the durability of superhydrophobic surfaces in the future owing to the advantage of performing wear tests on superhydrophobic surfaces without damaging the surface coating.

Permeation properties of concretes incorporating fly ash and silica fume

  • Kandil, Ufuk;Erdogdu, Sakir;Kurbetci, Sirin
    • Computers and Concrete
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    • 제19권4호
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    • pp.357-363
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    • 2017
  • This paper conveys the effects of fly ash and silica fume incorporated in concrete at various replacement ratios on the durability properties of concretes. It is quite well known that concrete durability is as much important as strength and permeability is the key to durability. Permeability is closely associated with the voids system of concrete. Concrete, with less and disconnected voids, is assumed to be impermeable. The void system in concrete is straightly related to the mix proportions, placing, compaction, and curing procedures of concrete. Reinforced concrete structures, particularly those of subjected to water, are at the risk of various harmful agents such as chlorides and sulfate since the ingress of such agents through concrete becomes easy and accelerates as the permeability of concrete increases. Eventually, both strength and durability of concrete reduce as the time moves on, in turn; the service life of the concrete structures shortens. Mineral additives have been proven to be very effective in reducing permeability. The tests performed to accomplish the aim of the study are the rapid chloride permeability test, pressurized water depth test, capillarity test and compressive strength test. The results derived from these tests indicated that the durability properties of concretes incorporated fly ash and silica fume have improved substantially compared to that of without mineral additives regardless of the binder content used. Overall, the improvement becomes more evident as the replacement ratio of fly ash and silica fume have increased. With regard to permeability, silica fume is found to be superior to fly ash. Moreover, at least a 30% fly ash replacement and/or a replacement ratio of 5% to 10% silica fume have been found to be highly beneficial as far as sustainability is concerned, particularly for concretes subjected to chloride bearing environments.

군용차량 휠 조립체 내구성 향상 방법론 연구 (Design Technique for Durability Improvement of Military Vehicle Wheel)

  • 신철호;강태우;김선진;나철주
    • 한국산학기술학회논문지
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    • 제19권11호
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    • pp.521-528
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    • 2018
  • 전투목적으로 개발된 군용차량은 타이어 압력이 손실되더라도 일정시간동안 일정거리를 달릴 수 있도록 런플랫시스템을 도입하였다. 런플랫을 적용하기 위하여 휠을 외측림과 내측림으로 구성된 2개의 부분으로 구성하고, 클램핑 볼트를 체결함으로써 외측림과 내측림을 조립한다. 이 클램핑 볼트는 휠의 내구성을 결정하는 중요 부품이다. 실제로 휠의 내측림과 외측림의 파손보다는 클램핑볼트의 파손이 발생되어 휠을 사용하지 못하는 빈도가 높다. 따라서, 클램핑 볼트의 내구성능이 휠의 내구성능과 연관이 크다고 할 수 있다. 본 연구는 휠의 내구성을 향상시키기 위하여 휠조립체를 시험하고 클램핑 볼트를 개발하는 과정을 다루었다. 기존에 정립된 내구시험 조건의 불충분성을 식별하였으며, 휠조립체의 내구성을 보다 정확히 확인할 수 있도록 통제해야 하는 시험조건을 제시하였다. 정립된 시험조건을 기반으로, 성능이 개선된 클램핑 볼트를 시험하였다. 시험조건을 확인한 결과 기존 제품보다 최소 168% 내구성이 향상됨을 확인할 수 있었다. 본 연구는 휠 조립체의 내구시험 방법과 클램핑 볼트를 개발하는 과정에서 고려해야 할 요소를 제시한 것에 의미가 있다 할 수 있다.

Bottom ash를 함유한 저강도 고유동 재료의 내구성능 (Durability Characteristics of Controlled Low-Strength Materials using Bottom Ash)

  • 원종필;이용수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 가을 학술발표회 논문집
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    • pp.1203-1206
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    • 2001
  • The main intent of this research is to determine the feasibility of utilizing bottom ash as CLSM(Controlled Low-strength Materials). The durability tests including permeability, repeated wetting and drying, freezing and thawing for bottom ash CLSM were conducted. Laboratory test results indicated that CLSM using bottom ash has acceptable durability performance.

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COMPUTATIONAL DURABILITY PREDICTION OF BODY STRUCTURES IN PROTOTYPE VEHICLES

  • Kim, H.-S.;Yim, H.-J.;Kim, C.-B.
    • International Journal of Automotive Technology
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    • 제3권4호
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    • pp.129-135
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    • 2002
  • Durability estimation of a prototype vehicle has traditionally relied heavily on accelerated durability tests using predefined proving grounds or rig tests using a road simulator. By use of those tests, it is very difficult to predict durability failures in actual service environments. This motivated the development of an integrated CAE (Computer Aided Engineering) methodology for the durability estimation of a prototype vehicle in actual service environments. Since expensive computational costs such as computation time and hardware resources are required for a full vehicle simulation in those environments with a very long span of event time, the conventional CAE methodologies have little feasibility. An efficient computational methodology for durability estimations is applied with theoretical developments. The effectiveness of the proposed methodology is shown by the comparison of results of the typical actual service environment such as the city mode with those of the typical accelerated durability test over the Belgian road.

초미세발포 플라스틱 기어에 관한 연구 (II) - 카운터프레셔 초미세발포 플라스틱 기어의 특성 - (Injection Molded Microcellular Plastic Gear (II) - Characteristics of the Counter Pressurized Microcellular Plastic Gear -)

  • 하영욱;;정태형
    • 대한기계학회논문집A
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    • 제29권5호
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    • pp.655-662
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    • 2005
  • This paper investigates the improvement of accuracy and fatigue life of the developed counter pressurized microcellular gears of polyacetal. It is shown that the fatigue life and operational characteristics of the counter pressurized microcellular gears are more improved than conventional injection molded plastic gears by the dynamic gear durability test. For the cases of test sea.5. conventional injection molded sea.5(SGea.) and counter pressurized microcellular gears(CGear) are manufactured. Durability test is performed on both conventional lnjection molded gears and counter pressurized microcellular gears. Accuracy variation and operational characteristics on fatigue life, wear and tooth surface temperature of CGear and Scear are compared and represented. Operational characteristics of the proposed counter pressurized microcellular gears show a good result in this research. The durability limit of counter pressurized microcellular gears is also obtained, and represented by a function of unit load as well as by a function off-factor.

가상내구시험을 통한 차량 샤시 부품 내구성 예측에 관한 연구 (Analysis of Durability of Vehicle Chassis Part in Virtual Test Lab)

  • 조병관;하정호
    • 대한기계학회논문집A
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    • 제37권6호
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    • pp.747-752
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    • 2013
  • 최근들어, 차량개발 비용과 시간을 줄이기 위한 가상 내구 시험 기법의 사용이 늘어나고 있다. 본 논문에서는 다물체 동역학 모델과 피로 해석을 이용한 가상 내구시험법을 제시 하였다. 유연 다물체 모델을 적용한 전륜현가장치 시스템의 휠센터에 벨지안로와 같은 내구시험로에서 측정한 도로하중이력을 입력하여 각 부품에 부여되는 동응력을 구하였다. 그리고 해석결과를 검증하기 위해 각 부품에서 측정한 동하중과 해석결과를 비교하였으며 범용피로해석프로그램을 이용하여 부품의 내구성을 예측하였다.

A Study on the Control Characteristics of ER Valve-FHA System and Durability Test

  • Jang Sung-Cheol;Chang Tae-Hyun
    • Journal of Mechanical Science and Technology
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    • 제19권8호
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    • pp.1621-1631
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    • 2005
  • In this paper, making the best use of the features of the electro-rheological (ER) valve, a two-port pressure control valve using ER fluids is proposed and manufactured. The ER-Valve characteristics are evaluated by changing the intensity of the electric field and the number of electrode. As only with electrical signal change to the ER-Valve in which ER fluid flowing, ER fluid flow is controlled, so development of simple ER-Valves have been tried. The ER-Valves and pressure drop check method are considered to be applied to the fluid power industry. Using the manufactured pressure control valve, a one-link manipulator with FHA (Flexible Hydraulic Actuator) is driven. As a result, it is experimentally confirmed that the pressure control valve using ER fluids is applicable to use in driving actuator. If it applies characteristics of the ER fluids, it will be able to apply in the control system for the ER Valve which occurs from industrial controller. After having durability test, shear stress increased regularly because of starch particles crushed by pump and particle size that was almost the same. Moreover, Ra of copper electrode increased about 1.56 times rather than before those of performing durability test, and Rz increased about 2.2 times.

스트란드형 유리섬유 강화 복합재료의 특수환경에 대한 내구성 시험 (Durability Test on E-Glass Fiber Reinforced Composites of Strand Type in Specific Environment)

  • 이승렬;김부안;문창권
    • 한국해양공학회지
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    • 제20권2호
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    • pp.52-58
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    • 2006
  • The effect of various environmental conditions on the durability of E-glass fiber/vinylester resin composites have been investigated using the tensile test specimen of strand type. It was found that the durability test method performed by the stand type specimen was more convenient and reliable than other conventional test method. The weight gains increased with the immersion time in both water and alkaline solution, and the Weight gains at $50^{\circ}C$. were much bigger than those at $20^{\circ}C$ in both conditions. The tensile strength decreased with the pass of immersion time in all aqueous solution, and the tensile strength at $80^{\circ}C$ in alkaline solution decreased very steeply at beginning of immersion time. The decrement of tensile strength according to the immersion time in various environmental conditions was mainly caused by the degradation of interface and the damage of glass fiber surface.