• Title/Summary/Keyword: Durability Analysis & Test

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A Study on Accelerated Life Evaluation Method of Component for Automatic Transmission (자동변속기 구성품의 가속수명평가 방법에 관한 연구)

  • Lim, Hongsoo;Cho, Byungchul;Kim, Yunkyoo;Lee, Heeyong;Kim, Jaehoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.2
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    • pp.250-256
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    • 2017
  • Automatic transmission(A/T) is one of a car's core components. The durability of A/T has an effect on the durability of the car. The input shaft of A/T passes the power directly from the engine, so the durability of the input shaft for A/T is likewise vital. In this study, the test method of the input shaft is considered and the load spectrum of A/T is analyzed to secure durability of the input shaft. The shape parameter, T-N curve of the input shaft torsional fatigue test are obtained for life evaluation and analysis. Results of this study can be used to get the basic background of the durability test for A/T components.

Durability Prediction of Door W/H System Using FEM Analysis (전면 도어 와이어하니스 시스템의 내구 수명 예측에 관한 연구)

  • Kim, Byeong Sam;Lim, Kwangkyu
    • Journal of Auto-vehicle Safety Association
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    • v.5 no.2
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    • pp.51-56
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    • 2013
  • In vehicle's door wiring harness (W/H) system is more toward to arrange a passenger compartment than a hinge and a weatherstrip. An opening/closing member of a vehicle is attached to a vehicle by a hinge in a manner enabling easy opening and closing of the opening/closing member. Such members include doors, such as side-doors and rear doors, and other opening/closing members, such as trunk lids. This article gives some insight into the dimensioning process, with special focus on large deflection analysis of wiring harness(W/H) in vehicle's door structures for durability problem. The Finite elements analysis for door wiring harness(W/H) is used for residual stresses and dimensional stability with bending flexible. Durability test data for slam test specimens were compared with the numerical predicted fatigue life for verification. The final testing of the component combines the effects of these microstructural features with the complex stress state arising from the combined service loading and residual stresses.

COMPUTATIONAL DURABILITY PREDICTION OF BODY STRUCTURES IN PROTOTYPE VEHICLES

  • Kim, H.-S.;Yim, H.-J.;Kim, C.-B.
    • International Journal of Automotive Technology
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    • v.3 no.4
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    • pp.129-135
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    • 2002
  • Durability estimation of a prototype vehicle has traditionally relied heavily on accelerated durability tests using predefined proving grounds or rig tests using a road simulator. By use of those tests, it is very difficult to predict durability failures in actual service environments. This motivated the development of an integrated CAE (Computer Aided Engineering) methodology for the durability estimation of a prototype vehicle in actual service environments. Since expensive computational costs such as computation time and hardware resources are required for a full vehicle simulation in those environments with a very long span of event time, the conventional CAE methodologies have little feasibility. An efficient computational methodology for durability estimations is applied with theoretical developments. The effectiveness of the proposed methodology is shown by the comparison of results of the typical actual service environment such as the city mode with those of the typical accelerated durability test over the Belgian road.

A Study on the Test Load Simulation Technique for T-50 Full Scale Durability Test (T-50 전기체 내구성시험 시험하중 설계기술 연구)

  • Jung, Jae-Kwon;Lee, Kee-Bhum;Yang, Myung-Seog;Shul, Chang-Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.3
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    • pp.82-87
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    • 2004
  • The general requirements to achieve the structural integrity of the airframe are described in the military specification, MIL-HDBK-1530. One of these requirements is the durability and damage tolerance of the airframe, which should be shown through the analysis and test based on the related specifications. This paper describes the full scale durability test load simulation to evaluate the structural safety and durability of the advanced trainer, T-50. The test load simulation was performed according to the procedure in the military specification and the KAF contract requirements. The durability test design technique which involve the floating test set-up, the optimal test load simulation method, and the 6-DOF test article balance method to secure the real flight conditions as many as possible. It was confirmed that this method will be available in a similar full-scale airframe structural test in future.

Durability Improvement of High Pressure Seal for ISU under the Track Vibration (궤도진동에 대한 ISU 고압 시일 내구성능 개선)

  • Han, In-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.112-117
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    • 2009
  • The new suspension, called ISU(In-arm suspension system) was developed for Infantry Fighting Vehicle. During vehicle field test, early failure of ISU's sealing system was occurred after driving the paved road. From the failure analysis, ISU's displacement data was obtained. In analysis of PSD data, track induced vibration which has high frequency and small amplitude characteristics, was dominant. Such track vibration would result in early seal failure because of friction increase and lack of lubrication. To simulate track vibration environment in laboratory, seals were tested under the condition of 20Hz, ${\pm}1$, ${\pm}2mm$ amplitude. The same type of seal failure occurred in vehicle test, was reproduced in the lab test under ${\pm}1mm$ amplitude. From the test results, the durability of improved seal was increased by 2.5 times compared with the previous one.

Durability of Fiber Reinforced Composites under Salt Water Environments (염수환경을 고려한 섬유강화 복합재의 내구성 평가)

  • Yoon Sung-Ho;Hwang Young-Eun
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.391-396
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    • 2005
  • Salt water spray test and salt water immersion test were experimentally conducted in order to investigate the durability of fiber reinforced composites under salt water environment. The specimens were made of glass fabric reinforcement and phenolic resin. Mechanical test was performed to obtain mechanical properties such as tensile properties, flexural properties, and shear properties by varying with exposure times. Also dynamic mechanical test and FTIR were conducted to investigate a change in chemical structure as well as thermal analysis properties such as storage shear modulus, loss shear moduls, and tan ${\delta}$. According to the results, salt water environment has effected on mechanical properties and thermal analysis properties and especially the durability of glass fabric/phenolic composites were severely affected on salt water immersion environment rather than salt water spray environment.

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Long Life Design of SSD Test Gender by Reducing Ejecting Force (인출력 저감을 통한 SSD Test Gender의 장수명 설계)

  • Kim, Jae Kyung;Park, Hyung Suk;Lee, Ki Seok;Jeon, Euy sik
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.4
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    • pp.139-144
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    • 2020
  • Recently, the electronic equipment industry has become active due to the continuous increase in portable storage media with high-speed information communication, and in particular, the production of SSD(Solid State Drives) for miniaturization of mobile devices and high-speed information communication has increased rapidly. When the SSD is ejecting in the SSD test gender, the necessary ejecting force must be kept constant to have a lifespan applicable to the test device. When the ejecting force increased, it leads to wear of the link for ejecting, which causes a problem in that repeated durability decreases and the ejecting of the SSD becomes impossible. In this paper, the repeated durability test analysis according to the material and the reducing ejecting force design were performed to increase the life of the test gender for SSD inspection. The wear level of the pusher head and ejector was analyzed through repeated durability tests according to the material of the pusher head. The validity of the design was verified through the ejecting force test and repeated durability test of the Test gender, which was designed by carrying out the design to reduce the size and ejecting force of the test gender.

A Study on Durability Performance Estimation for Development of Chassis Corner Module (샤시코너모듈 개발을 위한 부품의 내구 성능 예측에 대한 연구)

  • Choi Sungjin;Park Jungwon;Jeon Kwangki;Yoo Youngmyun;Choi Gyoojae;Park Taewon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.159-166
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    • 2006
  • Chassis system has a large influence on ride quality, stability and NVH performance of a car. To improve the performance and reduce cost, the development of chassis modular assemblies is emphasized. To develop chassis corner modules, it is necessary to predict the performance of full vehicle motion such as ride, handling performance, NVH characteristics and durability of modules. In this paper, full vehicle test is performed to acquire the road load data of chassis corner module of passenger car. 3-axis simulator modeling are carried out to simulate reaction force analysis and fatigue analysis of new developed modules. Also, real simulator tests to validate performance of new developed modules are performed. We had developed the accelerated durability test procedure of KATECH PG and it is used to test chassis corner modules at laboratory and simulate durability performance. All these results have been provided to module and parts company and make an important role to develop chassis corner modules.

The Study on Sensitivity Analysis of Domestic Road using PSD (PSD선도를 이용한 국내노면의 민감도 분석에 관한 연구)

  • Bae, Chul-Yong;Kim, Chan-Jung;Kwon, Seong-Jin;Lee, Bong-Hyun;Kim, Hyun-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.326-331
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    • 2006
  • The durability of recent motors is longer than the past one because there are the rapid technique development of the automobile industry and the vehicle maintenance of users. And then the importance of the durability test due to vibration is increased from day to day. So full vehicle and parts companies accomplish the durability test using various methods. The most public test method among them is the reliable field test but it bring on higher cost and period of the development process. The durability test using MAST(multi axis simulation table) is a solution in order to improve the development process of automobiles. Generally its excitation source uses the optimized road profiles that are obtained by the road test of belgian road, country road, cobbleston road and so on instead of a real field but the interrelations and influences accordingly vehicle damage are considered by a field test between specific roads and real fields in the first place. Therefore this study, in order to accomplish a basic research for the durability test using the MAST, performed on the real field driving test at various domestic roads and the results which are analyzed by PSD(power spectrum density) are compared with relative sensitivity among the roads. Consequently they can present a basic material for generation of road profiles which is applied to the durability test using MAST.

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Dynamic stress analysis of the railway vehicle using ADAMS/Rail and ADAMS/Durability (ADAMS/Rail과 ADAMS/Durability를 이용한 철도차량의 동응력 해석)

  • Cho Yon-Ho;Lee Kang-Wun;Park Gil-Bae;Choi Jung-Ho
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.573-578
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    • 2004
  • Rotem has chosen ADAMS/Rail as the next generation analysis tool, to improve the capability and accuracy of the analysis ability. The dynamic performances of the railway vehicle, which is designed and manufactured by Rotem, have been analyzed and simulated using ADAMS/Rail. In this paper, Dynamic stress of bogie frame on running track is analyzed and compared with the data of real vehicle test. It is performed using ADAMS/AutoFlex and ADAMS/Durability.

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